How to Calculate Heat Generated by Electric Current in Different Materials?

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SUMMARY

The discussion focuses on calculating heat generated by electric current in various materials, particularly in aqueous solutions and battery cells. The formula I²R is applicable for determining heat in conductive materials, but internal resistance and temperature coefficients must be considered, especially in high current scenarios. Resistance behavior varies with temperature; materials like carbon decrease resistance while metals increase it. To optimize heat generation, one should consider using materials with opposing temperature coefficients in series to stabilize resistance.

PREREQUISITES
  • Understanding of Ohm's Law and the formula I²R
  • Knowledge of electrical resistance and its temperature dependence
  • Familiarity with battery internal resistance measurement techniques
  • Basic principles of thermal dynamics in electrical systems
NEXT STEPS
  • Research methods for measuring internal resistance in batteries
  • Explore the effects of temperature coefficients on different materials
  • Learn about thermal runaway in electrical components and how to mitigate it
  • Investigate design principles for maximizing heat generation in electric heaters
USEFUL FOR

Electrical engineers, battery technology researchers, and anyone involved in designing heating systems or optimizing electrical performance in various materials.

Frostfire
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Ive posted this a while back but never had a reply,

How does one determine the heat generated from a current? I have found several sources that refer to using "the length of a wire" but how would you calculate it for an aqueous material, or for all intensive purposes a "really large" battery cell. Would = I^2 *R still work?

Also I haven't worked with high current problems before, I remember something about resistance increasing drastically with high current density.
 
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If you were forcing current through an aqueous solution, I squared R would work. However, you couldn't predict R and you wouldn't know if it stayed constant.
So, it would be better to just use voltage times current. You can measure these OK.

There are heating effects in a battery but this is due to internal resistances in the leads to the electrodes, and the electrodes themselves, as well as limits in the chemical processes involved.

You can measure this internal resistance in a battery by loading it and noting the drop in terminal voltage. You could then predict the heating using I squared R.

Resistance in a solid conductor does increase with temperature for most substances, although there are some like Carbon and semiconductors, like Silicon and Germanium, that reduce their resistance with temperature.
 
Interesting, so that brings up another question. If to calculate it in an aqueous solution involves working around resistance. If one was trying to minimize heat, use a material that behaves in a manner decreasing resistance with current, and to maximize use one that does the opposite?, That sound right, if incredibly over simplified
 
No, but you could compensate for the CHANGE in resistance of one substance by using a substance of opposite temperature coefficient with it so that you would get more of a constant resistance.

So, if you had one resistor that increased resistance with temperature, you could put another in series with it that decreased resistance with temperature. This could partly cancel out the change resulting in a more constant total resistance with temperature.

Early (Edison) lamps used carbon filaments. These reduced resistance with temperature, meaning they would draw more current and get hotter. This is a sort of runaway process that could destroy the lamp.
Later lamps used metal filaments that increase resistance with temperature, so they tend to protect themselves by drawing less current when they get hot.
Germanium transistors had the same thermal runaway problem and had to be designed into circuits that stopped this effect causing destruction.
 
Thanks for the reply's, I've been off for a while, you know how it is, out of class and work,try to focus on something else for a bit :wink: I hadn't thought about the thermal balance, interesting concept though,

So theory question, If one was trying to maximize the heat generated by a system, say a super electric heater based on high voltage, baring engineering limitations, what would be the best way to set it up to maximize heat induced from a given voltage, at a given amperage as well if required, over a given time?
 

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