How to determine the max load capcity of a steel square tube

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Discussion Overview

The discussion revolves around determining the maximum load capacity of a steel square tube beam, specifically an A36 steel square tube with dimensions 4in x 4in x .1875in thick and a length of 36in. Participants explore various loading scenarios, including point loads and distributed loads, and the implications of these on the beam's structural integrity.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Some participants inquire about the type of loading being considered, such as point loads at the center or distributed loads across the beam, and how these affect the maximum load capacity.
  • One participant describes potential failure modes for the beam under different loading conditions, including collapse of the top surface and bending of the sidewalls.
  • Another participant discusses the application of a uniform load of 30,000lb across the top face of the beam and questions whether the same methods used for I-beams can be applied to square tubes.
  • Mathematical calculations are presented to determine the allowable uniform load, including factors such as moment of inertia and shear stress, but the correctness of these calculations is not confirmed by others.

Areas of Agreement / Disagreement

Participants express differing views on the loading scenarios and their implications for load capacity. There is no consensus on the best approach to determine the maximum load capacity, and the discussion remains unresolved regarding the application of methods used for I-beams to square tubes.

Contextual Notes

Participants mention various assumptions and conditions related to loading types, support configurations, and material properties, but these are not fully resolved or agreed upon.

blake92
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A square tube beam, 4in x 4in x .1875in thick.
Length= 36in
Cross sectional Area= 2.859in^2
A36 steel

How do you determine its max load capacity?
 

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Max load capacity for what type of loading? Point load at the center when the ends are rigidly secured? Distributed load over the length of the beam when one end is fixed and the other is cantilevered? Bearing strength? Tensile Strength?
 
Travis_King said:
Max load capacity for what type of loading? Point load at the center when the ends are rigidly secured? Distributed load over the length of the beam when one end is fixed and the other is cantilevered? Bearing strength? Tensile Strength?

Its a sawhorse type of setup. with each of the legs secured to the floor.
 
1. The worst case situation will be when a load is applied to the point at the centre of the upper surface of the beam. The top surface will be punched through, or will collapse and pull in the side walls. As the upper tube surface approaches the lower surface, the tube will bend because separation of the top, (compression), and the bottom, (tension), faces has been significantly reduced.

2. The next worst situation will be when a point load is applied to only one upper edge, near the middle of the tube. A dent in the edge will form. The same sort of failure as case 1 will then occur, as the loaded sidewall bends along its midline and so reduces the top to bottom separation.

3. The third situation will be when the load is shared by both sidewalls, on a line across the top of the beam. That will carry twice the load of 2, except that any imbalance will reduce it back to case 2.

4. If the load is distributed evenly over the entire top surface then that is a different situation again.

So how might you apply your loading?
 
Baluncore said:
1. The worst case situation will be when a load is applied to the point at the centre of the upper surface of the beam. The top surface will be punched through, or will collapse and pull in the side walls. As the upper tube surface approaches the lower surface, the tube will bend because separation of the top, (compression), and the bottom, (tension), faces has been significantly reduced.

2. The next worst situation will be when a point load is applied to only one upper edge, near the middle of the tube. A dent in the edge will form. The same sort of failure as case 1 will then occur, as the loaded sidewall bends along its midline and so reduces the top to bottom separation.

3. The third situation will be when the load is shared by both sidewalls, on a line across the top of the beam. That will carry twice the load of 2, except that any imbalance will reduce it back to case 2.

4. If the load is distributed evenly over the entire top surface then that is a different situation again.

So how might you apply your loading?

the load will be applied evenly to the face that is marked green in the picture. (the entire top face)
 
Determining the allowable uniform load that can be applied to a beam

Determining the allowable uniform load that can be applied to an A36, HSS 4x4x3/16 steel square tube. there's a 30,000lb weight being applied evenly across the top face in a downward direction. The square tube is supported equally at both ends.

I just wanted to know if i did this correctly. Iv done problems like this before but never that involved a square tube. I didnt know if i could still apply the same method as for an I-beam or if there was a compltelty different way it needed to be done. Any help would be awesome!

A=2.859in^2
S=3.45in^3
d=4in
t= .375in
wt=9.42lb/ft

M=Sσ
=(3.45in^3)(24,000lb/in^2) = 82,000lb*in=6,900lb*ft

w=M8/L^2
=(8)(6,900ft*lb)/(3ft)^2 = 6133.3lb/ft

Vmax=(wL/2)+(P/2)
=[(9.42lb/ft)(3ft)/(2)]+(30,000lb)/(2) = 15,015.13lb

τavg= Vmax/dt
=(15,014.13lb)/(4in)(.375in) = 10009.42 lb/in^2

Since 10009.42<14000, therefore Wallow = 6133.3lb/ft
 

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