Max Power for Fiber Connectors?

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Discussion Overview

The discussion revolves around the maximum power handling capabilities of FC/APC fiber optic connectors, particularly in the context of issues related to connector damage and performance in high-power applications. Participants explore the implications of power levels on connector integrity and share personal experiences with connector failures.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant inquires about the maximum peak and average power ratings for FC/APC connectors, noting issues with burning connector cores at 600mW average and 1KW peak power.
  • Another participant provides information on potential damage mechanisms for fiber optic connectors, including the effects of high optical power densities and the risks associated with cleaning procedures while the connector is live.
  • A participant expresses skepticism about the high power being the cause of connector damage, citing that the burnt connectors are not directly from the amplifier and that another pair before it does not burn.
  • One participant identifies that not all FC/APC connectors have the same tip dimensions, suggesting that misalignment could lead to increased losses and subsequent burning of connectors.
  • There is a discussion about the possibility of changing connector types or aligning them, with one participant indicating that they resolved the issue by splicing on a new connector with similar dimensions.
  • Another participant expresses curiosity about alignment methods, indicating a lack of expertise in the area and seeking clarification on the solutions implemented.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the cause of the connector damage, with differing views on the impact of power levels and connector dimensions. The discussion remains unresolved regarding the best practices for handling and maintaining fiber optic connectors under high power conditions.

Contextual Notes

Participants mention various factors that could contribute to connector damage, including power levels, connector design variations, and cleaning procedures, but do not fully explore the implications of these factors in a systematic way.

n0_3sc
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Max Power for Fiber Connectors??

Does anyone know the maximum peak or average power for FC/APC fiber optic connectors?

My system is constantly burning the cores of these connectors.
I have a maximum of 600mW (average) and 1KW (peak) passing through these connectors.
 
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I did a google search and found this article (cached):
http://209.85.207.104/search?q=cach...er&hl=en&ct=clnk&cd=1&gl=us&client=firefox-a"

A number of events can damage fiber optic connectors. Unprotected connector ends can experience damage by impact, airborne dust particles, or excess humidity or moisture. The increased optical output power of modern lasers also have the potential to damage a connector, an often overlooked factor in discussions about handling and caring for optical fibers and connectors. Most designers tend to think of the power levels in optical fibers as relatively insignificant. However, a few milliwatts at 850 nm will do permanent damage to a retina. Today, optical amplifiers can generate optical powers of 1 Watt of more into a single-mode fiber. This becomes quite significant when one considers that the optical power is confined in the optical core only a few microns in diameter. Power densities in a single-mode fiber carrying an optical power of 1 Watt (+30 dBm) can reach 3 megawatts/cm2 or 30 gigawatts/m2! To put it in everyday terms, sunlight at the surface of the Earth has a power density of about 1,000 Watts/m2. Most organic materials will combust when exposed to radiant energies of 100 kilowatts/m2. Clearly, power densities of 30 gigawatts/m2 deserve attention.
Effects on Fiber Optic Connectors

One should never clean an optical connector attached to a fiber that is carrying light. Optical power levels as low as +15 dBm, or 32 milliwatts, may cause an explosive ignition of the cleaning material when it contacts the end of the optical connector, destroying the connector. Typical cleaning materials, such as tissues saturated with alcohol, will combust almost instantaneously when exposed to optical power levels of +15 dBm or higher. The micro-explosions at the tip of the connector can leave pits in the end of the connector and crack the connector’s surface, destroying its ability to carry light with low loss. Figure 5 shows an optical connector that has been heavily damaged by high optical power levels. Usually the damage is limited to less severe pitting.
Hope this helps.
 
Last edited by a moderator:
Thanks a lot - I don't know why I couldn't manage to find that page.

I have obeyed all those cleaning procedures, and I disbelieve that the high power I am using is burning these connectors. The reason is, the burnt pair of connectors are not directly from the amplifier. Their is another pair before it that DOES NOT burn.

Something weird is going on...
 
ok problem solved...
Turns out NOT ALL FC/APC connectors have the same connector tip dimensions hence a slight misalignment in the fiber cores thus bigger loss = bigger burns.

Let this be a lesson to all.
 
Thanks n0_3sc for letting us know the reason for you problem. So do you change the connectors type or is there a way to align?
 
dlgoff said:
Thanks n0_3sc for letting us know the reason for you problem. So do you change the connectors type or is there a way to align?

Sorry I don't know if your being sarcastic but taking your question seriously:
There are only one type of fiber joiners. So I snipped of the one connector and spliced a new one on, with similar tip dimensions.

Yes you may align them through free space mechanisms but this is far too lossy.
 
I wasn't trying to be sarcastic. Not being an expert in this area (had a little experience years ago), I didn't know if there were ways I wasn't aware of.

Glad you've solved the problem.
 

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