Maximizing Wattage in DIY Heaters: Impedance Matching with ZVS Power Supply

AI Thread Summary
The discussion centers on building a DIY heater using a ZVS power supply, with a focus on maximizing wattage by replacing the inner conductor to potentially double the heating output. Participants emphasize the importance of impedance matching to ensure the load aligns with the power supply's output. There is mention of researching skin effect in cylinders and the use of Bessel functions for calculations, which may be complex for those without an electrical background. Concerns about safety and the potential for electrical hazards are raised, suggesting collaboration with someone knowledgeable in electrical engineering. The conversation highlights the need for careful planning and understanding of electrical principles in DIY projects.
EzeTom
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Hi folks,

I want to build a heater similar to this http://www.thermon.com/us/products.aspx?prodid=10 , using a ZVS power supply from ebay (such as this one -http://[URL="http://www.ebay.com/itm/381569526996?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT"]www.ebay.com/itm/381569526996?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT[/URL]) )

As well I would like to replace the inner conductor with another "pipe" to try to effectively double the wattage per foot of heating available.

Can someone point me in the right direction as to the math and theory behind ensuring I can impedance match my load to one of these power supplies? Thank you in advance!
 
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Have you searched the internet for analyses of skin effect in cylinders? You should find plenty. The expressions are in terms of Bessel functions. You'll need to know the frequency of your source. It's unclear exactly what the company in your link is doing, but I imagine that the center conductor is contributing given that there's no current flowing on the outside of the shield.
 
Thanks for the reply.

I've googled quite a bit of stuff,, but I am a mechanical guy in the electrical world and sometimes feel a bit lost :)
 
marcusl said:
The expressions are in terms of Bessel functions.
EzeTom said:
Im a mechanical guy in the electrical world
How do you feel about Bessel functions?

J/K.

If you're not an electrical guy, maybe you should consider partnering up with a local one, or just buying a standard unit? We don't want you to get hurt or start a fire...
 
berkeman said:
How do you feel about Bessel functions?

J/K.

If you're not an electrical guy, maybe you should consider partnering up with a local one, or just buying a standard unit? We don't want you to get hurt or start a fire...

Thanks Berkman :)

I don't think I will start a fire or electrocute myself : ) and hopefully I don't let the smoke out of anything!

I just want to make sure I can match the load of my heater with the output of the ZVS driver from eBay reasonably well..
 

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