Maximum voltage that a bulb can take before burning out?

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SUMMARY

The maximum voltage a bulb can handle before burning out is not a fixed value but rather a function of the applied voltage relative to its rated voltage. When using rechargeable batteries, such as 3V cells with a peak voltage of 3.85V, it is crucial to consider the nominal voltage under load. To prevent damage to expensive bulbs in tactical flashlights, users can implement voltage limiting techniques in the circuit. Key equations for bulb performance include derating factors based on applied voltage versus rated voltage.

PREREQUISITES
  • Understanding of electrical circuits and voltage ratings
  • Familiarity with rechargeable battery specifications
  • Knowledge of bulb performance metrics and derating equations
  • Basic principles of current draw and intensity calculations
NEXT STEPS
  • Research voltage limiting circuits for flashlight applications
  • Learn about the effects of voltage on bulb lifespan and intensity
  • Explore rechargeable battery characteristics and their impact on device performance
  • Study derating equations for different types of bulbs and their applications
USEFUL FOR

Electrical engineers, flashlight designers, hobbyists working with rechargeable battery systems, and anyone interested in optimizing bulb performance in tactical lighting applications.

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is it possible to measure the maximum voltage that a bulb can take before burning out?

I am interested in using rechargeable batteries for a 9v tactical flashlight that I have, but rechargeable 3v batteries actually have a peak voltage of around 3.85 when fully charged. As the bulb is kind of pricey, I don't want to burn it out by putting in rechargeable batteries.

if it's not possible to measure the maximum voltage for the bulb, is it possible to put something in the flashlight circuit to limit the peak voltage to 9 volts?

thanks in advance
 
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1. The no load charge voltage on a battery is different to the load voltage. When you actually load the battery it will drop rapidly down to the nominal cell voltage. It is this nominal cell voltage that you need to use.

2. There is not really a maximum voltage for a lamp as opposed to a survival period. The more volts applied the brighter you burn the shorter you live. Something I tell new staff when working on high voltage systems.

As a rule of thumb you can derate bulbs using the following equations:

Life = Rated Life * (Rated Voltage/Applied Voltage)^12

Intensity = Rated Intensity * (Applied Voltage/Rated Voltage)^3.5

Current Draw = Rated Current * (Applied Voltage/Rated Voltage)^0.55

Note that as you get further away from the rated values these equations get less and less accurate so don't try and put 240V into your 1.5V bulb.
 
Panda said:
don't try and put 240V into your 1.5V bulb.
That would solve Aki's rocket ignitor problem... :rolleyes:
 

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