Modeling Surface Reaction (CVD) on ANSYS Fluent

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SUMMARY

This discussion focuses on modeling a surface reaction for chemical vapor deposition (CVD) using ANSYS Fluent, specifically the reaction CH4 (g) -> C(s) + 2H2 (g). The user is attempting to simulate the growth of carbon (C) on copper (Cu) surfaces while managing the generation of hydrogen (H2) and addressing challenges related to defining 'site' and 'solid' species. The user seeks guidance on setting up the mixture and reaction mechanisms, particularly in ensuring that H2 generation ceases when the surface is fully saturated with C(s).

PREREQUISITES
  • Understanding of ANSYS Fluent software (version not specified)
  • Knowledge of chemical reaction mechanisms in CVD processes
  • Familiarity with surface reaction modeling and adsorption concepts
  • Basic principles of thermodiffusion (Soret effect)
NEXT STEPS
  • Research how to define 'site' and 'solid' species in ANSYS Fluent for surface reactions
  • Learn about setting up reaction mechanisms in ANSYS Fluent, particularly for CVD applications
  • Explore methods to control reaction rates based on surface saturation in Fluent
  • Investigate the implementation of multiple reaction pathways, such as CH4 (g) -> CH2 (g) + H2 (g) and CH2 (g) -> C(s) + H2 (g)
USEFUL FOR

This discussion is beneficial for chemical engineers, researchers in materials science, and simulation specialists working with ANSYS Fluent in the context of CVD processes and surface reaction modeling.

grapheeene
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Hi guys,

First of all, thank you for your help. I am new in Ansys and Fluent (less than a month), hoping to learn.

I am trying to model a simple and single surface reaction

CH4 (g) -> C(s) + 2H2 (g)

on a "CVD reactor" to grow C(s) (graphene, or graphite). The inlets are gases inyections of Ar and CH4 at the top of the CVD, and two thin parallel Cu surfaces are in the center (the catalyst), where C would be deposited. I am trying to model the growth of C(s) and the amount of H2 on the entire region, with and without thermodifussion (Soret).

The question is that I have some trouble with setting up the mixture and the reaction. I have a confusion with 'site' and 'solid' species in this case, and with reactions and mechanisms (since it's only superficial). I need the system to stop generating H2 when the surface is full of C(s).

Can you guys give me some basic steps to start this?? I don't know how to get the adsorption done. Do I need another reaction??

I guess this problem is not hard to be solved. Thanks so much for your help!
 
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grapheeene said:
I am trying to model a simple and single surface reaction

CH4 (g) -> C(s) + 2H2 (g)
I don't believe the process is that simple. From what I've seen in the literature, the process may be more like:

CH4 (g) -> CH2 (g) + H2 (g)

CH2 (g) -> C(s) + H2 (g)
 
It is even more detailed (20 reactions or more), but I want to compute a single reaction, and I don't know which reactions to write and what 'site' and 'solid' species to create, in order to get the model done.
 

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