Number of turns in coil to get an output of 8V

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Discussion Overview

The discussion revolves around the design of a magnetic generator intended to charge a 5V battery using energy from the rotation of a stroller wheel. Participants are exploring the necessary number of turns in the coil to achieve an output of approximately 8V, as well as considerations regarding the choice of magnets and the configuration of the generator.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant describes the setup involving a disc on a wheel with Neodymium magnets and coils, seeking help with equations for the number of turns needed to achieve the desired voltage.
  • Another participant provides a formula for calculating the number of turns based on sinusoidal flux, suggesting that the output voltage can be derived from frequency, number of turns, cross-sectional area, and magnetic induction.
  • A question is raised about how the distance between the coil and the magnet affects the calculations, indicating a need for clarification on this relationship.
  • Discussion includes the importance of the air gap between the magnet and iron core, noting that the energy conversion relies on the change of energy in this air gap, and that an optimal distance exists.
  • Concerns are expressed about the complexity of the equations involved, especially with non-linear behaviors of the iron core and potential losses in a practical setup.
  • One participant suggests that if this is a commercial product, it may be beneficial to consider a wider range of output voltages and the efficiency of different types of voltage regulators.
  • Another participant emphasizes the need to apply Faraday's law and suggests researching axial flux generators for additional insights.
  • There is a caution about the torque on the wheel and the risk of skidding if too much power is drawn from the generator.

Areas of Agreement / Disagreement

Participants express various viewpoints on the calculations and design considerations, indicating that multiple competing views remain. The discussion does not reach a consensus on the optimal configuration or specific calculations needed.

Contextual Notes

Participants note the complexity of the equations involved, the potential for non-linear behaviors in the iron core, and the importance of understanding the relationship between the coil and magnet distance. There are also references to the need for practical testing and the implications of power draw on the wheel's performance.

SiriKTH
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Hello!

First of all excuse my English. I'm Swedish.

I'm doing an exprement in which I utilize the energy from the rotation in a stroller wheel to charge a 5V battery .

I plan to make a magnetic generator with a disc placed on a 10 " wheel, consisting of the 20 Neodymium magmeter on the radius of 52 mm from the wheel axis. 3 coils with iron core will be placed at a distance of 2 mm from the magnets . The stroller will roll at a speed of 5.3 km / h and I need to get about 8 V output from the generator.

I need help with setting up an equation to get the number of turns of the coil and also help with the choice of magnets. The magnets diameter should be about 10 mm.

Thanks in advance
Siri
 
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Hello Sweden, Denmark here (also excuse my english).

I don't know if this is of any help, but the number of turns in a transformer is calculated ( by a sinusoidal flux ) by:

Veff = 4.44*f*N*A*B, (f = frquency [Hz], N = turns, A = cross section area of coil [m2], B = magnetic induction [Tesla] ).

Probably you cannot regard the flux to be sinusoidal, but then you can use:

Emf = dΨv/dt, ( Ψv = flux * (number of turns) ).
 
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Hi Denmark!

Thanks for the quick reply !
How will the distance between the coil and magnet fit into the equation?
 
You say that iron core will be placed at a distance of 2 mm from the magnets. If the area of the magnets/iron core is large as compared to the distance, you can regard the B-field being the same in the magnet and the iron core.

I'm not calling for a smaller distance as you must have some volume in the air-gap between magnet and iron-core. That's because the power conversion ( mecanical energy → electric energy ) is due to change of energy in said airgap just outside the ironcore.

The energy density in this airgap = ½*B*H [ J/m3 ]. So the energy = ( energy density ) * ( volume of airgap ), and if the volume = 0, so is the energy. And if volume is very high (large distance), the B-field and the H-field becomes low. An optimal distance is very hard to calculate, but it exists, and it is not 0 mm.
 
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Conceptually you are building an electromagnet that exactly matches the induced flux. Your geometry is not clear to me. I'm assuming the magnets and solenoids are beside the wheels?

Build a preprototype. The difference between the ideal and the real world is likely large enough that you will need to do this anyway. (Your magnets won't have the nominal flux, etc.) The actual equations are hard (non-linear) for an unsaturated iron core. There are core losses (hysteresis and eddy current losses).

Also, if this is a commercial type product, do not limit yourself to 8V. Switching supplies are cheap and efficient and work on a wide range of voltages. If this is for a USB type charger you will want a non-linear voltage regulator anyway. (Linear regulators are inefficient, and hand powered devices cry out for efficiency.)

For a sinusoidal output you will want the peak-to-peak (pp) output, rather than the RMS (root mean squared). Lots of equations measure total energy or the like and give the answer in RMS. (PP is about 1.4 times RMS) You then need to calculate the rectifier loss of about 0.6V before the switcher.

Remember magnets are current driven, so the voltage you get depends on the impedance of the driven circuit. An open circuit will give a different voltage reading than a short.

If this is more of a homework type experiment, try posting in the homework forum. Post a new post after reading the FAQs.
 
SiriKTH said:
Hello!
I'm doing an exprement in which I utilize the energy from the rotation in a stroller wheel to charge a 5V battery .
...
Siri

You will need to apply Faraday's law.
http://hyperphysics.phy-astr.gsu.edu/hbase/electric/farlaw.html#c2

For B,
For that you need the strength of your magnets, which you may have to obtain from its specifications.

Try searching for 'axial flux generator' and you may get some hits.
such as
http://www.academia.edu/7610343/Axi...sign_for_Low_Cost_Manufacturing_of_Small_Wind
or
http://depts.washington.edu/nnmrec/docs/Generator Final Report ME 495 Autumn 2013.pdf

Of course you will also have to determine the torque on the wheel from your generator and consider the fact that if you try to pull too much power, the wheel may skid.
 

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