Optimal Gear Teeth & Radius for Low Friction & Weight

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SUMMARY

The optimal configuration for spur gears requires a minimum of 20 teeth to ensure strength and low friction, with a maximum of around 30 teeth. The relationship between the number of teeth and the gear radius is crucial, as larger teeth reduce sliding friction. Material composition, lubrication type, and tooth shape significantly influence performance, but industry standards suggest that larger teeth enhance durability and efficiency. For detailed applications, refer to the comprehensive gear types outlined in the linked article.

PREREQUISITES
  • Understanding of spur gear mechanics
  • Knowledge of gear material properties
  • Familiarity with lubrication types and their effects
  • Basic principles of friction in mechanical systems
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  • Research gear design principles for optimal performance
  • Explore material selection for gears to minimize friction
  • Learn about lubrication techniques for mechanical systems
  • Study the impact of tooth shape on gear efficiency
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Mechanical engineers, gear designers, and anyone involved in optimizing gear systems for performance and durability.

Bern123
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Hi all, i have a doubt. How much teeth in relationship to his radius need to have a gear to be optimal? And, if i have 2 gears with same radius and same #of teeth, to have low friction and low negative effect from weight how much teeth they need to have and with which radius?

I know it's too generic question, it depends from material of the gear, lubrification type and shape of teeth. But is there a standard table used in industries with gear types and optimal applications?
 
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There is no simple answer, but for spur gears you will need at least 20 teeth. The teeth should be as big as possible so they are strong. That sets a maximum number of teeth at about 30.
Spur gear teeth roll against each other, they do not slide, so there is low friction.
 

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