Plate heat exchanger NTU method effectiveness

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SUMMARY

The discussion focuses on evaluating the effectiveness of a counter flow plate heat exchanger using the NTU (Number of Transfer Units) method. The user reports consistently obtaining an effectiveness value of 1, which indicates a potential issue in the calculation process. Key parameters provided include steam pressure at 120 kPa, steam temperature at 400°C, and flow rates of 0.278 kg/s for steam and 1.806 kg/s for the other fluid. The heat transfer coefficient is noted as 2.5 kW/(m²·C) with a contact area of 40 m².

PREREQUISITES
  • Understanding of NTU method for heat exchanger effectiveness calculation
  • Knowledge of counter flow heat exchanger design principles
  • Familiarity with thermodynamic properties of fluids, including heat capacity
  • Basic skills in heat transfer calculations and fluid dynamics
NEXT STEPS
  • Review the NTU method calculations for counter flow heat exchangers
  • Investigate the impact of varying flow rates on heat exchanger performance
  • Learn about the significance of heat transfer coefficients in thermal analysis
  • Explore software tools for simulating heat exchanger performance, such as HTRI or Aspen Plus
USEFUL FOR

Engineers, thermal system designers, and process engineers involved in heat exchanger design and performance evaluation will benefit from this discussion.

ram33
Hi All

I need to do an evaluation of a pilot plant heat exchanger that we have installed and see if it would be better suited than our current bigger installations. I was trying to calculate the effectiveness of the heat exchanger but I keep on getting 1 with the NTU method. Below is the information that I have so any suggestions on how to do this would be greatly appreciated. It is a counter flow plate heat exchanger.

Steam pressure in = 120 kPa
Steam Temperature in = 400 C
Other fluid temperature in = 110 C
Steam flow in = 0.278 kg/s
Other fluid flow in = 1.806 kg/s
Heat Transfer Coefficient = 2.5 [kw/(m^2 C)] (Calculated when the trail was done).
Contact Area = 40 m^2
Steam heat capacity = 2.07 kJ/kg K
Other fluid heat capacity = 3.91 kJ/kg K

The steam comes out as condensate.

I would appreciate your help.
 
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ram33 said:
Hi All

I need to do an evaluation of a pilot plant heat exchanger that we have installed and see if it would be better suited than our current bigger installations. I was trying to calculate the effectiveness of the heat exchanger but I keep on getting 1 with the NTU method. Below is the information that I have so any suggestions on how to do this would be greatly appreciated. It is a counter flow plate heat exchanger.

Steam pressure in = 120 kPa
Steam Temperature in = 400 C
Other fluid temperature in = 110 C
Steam flow in = 0.278 kg/s
Other fluid flow in = 1.806 kg/s
Heat Transfer Coefficient = 2.5 [kw/(m^2 C)] (Calculated when the trail was done).
Contact Area = 40 m^2
Steam heat capacity = 2.07 kJ/kg K
Other fluid heat capacity = 3.91 kJ/kg K

The steam comes out as condensate.

I would appreciate your help.
Please show us the details of your analysis.
 

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