Possible to make your own magnetic gears?

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Creating custom magnetic gears using aluminum and magnets is theoretically possible, but challenges such as oscillation and eddy current losses must be considered. While using the repel side of magnets may seem advantageous, it could lead to synchronization issues and increased heating at high RPMs, around 40-50,000. Eddy currents occur in non-magnetic materials like aluminum when exposed to changing magnetic fields, causing energy losses. It is suggested to mount magnets in pairs to reduce eddy current effects and improve stability. Understanding the interaction between the gears, whether through attraction or repulsion, is crucial for effective design and functionality.
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Is it possible? Could i cut a round piece of aluminum and stick magnets into it to resemble a spur gear? I am trying to make a 4:1 gear ratio but eliminate friction, i was thinking if i could custom fit magnets in the aluminum wheel (since magnets are not atrracted to aluminum). I would have both the bigger gear and smaller gear with the repel side. I was hoping i could make my own rather then going thru a big name company like magnomatics.

Also would there be problems with the magnets spinning at high rpm? Around 40-50,000, the smaller gear would basically be free spinning so i don't see very much torque being apllied to any of the gears.

Any suggestions?
 
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Seanshine said:
Could i cut a round piece of aluminum and stick magnets into it to resemble a spur gear?
In principle: Yes.
But the gear may easily be brought into oscillation, thereby being brought out of synchronism ( will skip a "tooth" ), because every manget is swinging in a magnetic field.
If the gear is not oscillating, it's because it is dampened by eddy currents in the aluminum, that creates losses. So no friction losses but eddy current losses. The gear will be heated up, when spinning.

The gear works like a synchronous motor, that will also oscillate if it is not carefully controlled.

Anyway I will suggest the magnets to be mounted, so that they will attrack each other in pairs. I think that the amount of eddy currents will be smaller this way.
 
Thanks for the reply! Did some reasearch on eddy currents and it all seems like jibberish to me. From what i took in is that it happens whenthe magnetic field changes within a non magnet item. I was considering using the repel side since i was told the repel side is much stronger with repel compared to the attract side. Also there would be a slight torque load on the gears. How would this double attration work? Would it be when the 2 teeth attract to each other or when the two gears attract?
 
It may be shown from the equations of electromagnetism, by James Clerk Maxwell in the 1860’s, that the speed of light in the vacuum of free space is related to electric permittivity (ϵ) and magnetic permeability (μ) by the equation: c=1/√( μ ϵ ) . This value is a constant for the vacuum of free space and is independent of the motion of the observer. It was this fact, in part, that led Albert Einstein to Special Relativity.
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