Problems With Optical Encoders: Errors & Solutions

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SUMMARY

This discussion focuses on the potential errors encountered when using optical encoders in custom protractor systems. Key issues include human error leading to inconsistent fringe sizes, which can result in inaccurate data. Additionally, eccentricity caused by misalignment of the encoder shaft can lead to total malfunction. The conversation highlights the importance of maintaining cleanliness and concentricity, especially for high-resolution optical encoders, such as those capable of 4,000 ticks per revolution.

PREREQUISITES
  • Understanding of optical encoder types, including slotted disks and glass disks.
  • Knowledge of resolution metrics, specifically ticks per revolution.
  • Familiarity with concepts of eccentricity and its impact on measurement accuracy.
  • Awareness of environmental factors affecting optical encoders, such as dust and alignment.
NEXT STEPS
  • Research the maintenance requirements for high-resolution optical encoders.
  • Explore methods to minimize human error in custom measurement systems.
  • Learn about the effects of dust and debris on optical encoder performance.
  • Investigate alignment techniques to ensure concentricity in optical encoder setups.
USEFUL FOR

Engineers, hobbyists, and developers involved in designing custom measurement systems using optical encoders, particularly those seeking to understand error sources and improve accuracy.

knight92
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Hi I was just wondering if I make a custom protractor system what errors can occur in the measurements using optical encoder ? I think if the fringes are of different sizes (human error) then it would give false data would it not ? What are some errors that can occur usually with optical encoders ?
 
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There are a number of flavors of optical encoders from simple slotted disks to glass disks with photo markings on them. The latter can take you up to a resolution of about 4,000 ticks per revolution, but need to be kept clean and concentric. If the shaft wonders off from the center of the encoder, you get eccentricity in the readings and then total malfunction.

I believe DRC used to be a producer of high end optical encoders. As for the opposite extreme, the little wheels used in old fashioned computer mice are simple, but have little resolution.

Mike
 
Hi Mike, cheers for the reply. I don't need a high resolution but I just want to find out what can go wrong if I have a custom built protractor system. Can dust be a factor ? because mine won't be machine made ?
 

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