Question About Current Transformers

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Discussion Overview

The discussion revolves around the use of current transformers (CTs) in conjunction with an overload relay to protect a higher amperage circuit. Participants explore the operational limits, potential risks of burning up the CTs under normal and overload conditions, and the importance of burden resistors in the circuit.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant questions whether the CTs will burn up when connected through the relay under normal operating conditions or only during overload/short circuit conditions.
  • Another participant clarifies that the trip rating of 4 amps refers to the secondary side of the CTs and emphasizes the need for a proper burden resistor to avoid overheating.
  • Concerns are raised about the consequences of disconnecting the secondary winding from its load while current flows in the primary, which could lead to dangerously high voltages.
  • There is a discussion about the expected behavior of the CTs during short circuit conditions, with one participant suggesting that CTs can tolerate brief fault currents significantly above their rating.
  • Questions arise regarding the determination of the burden resistor's value and power rating, particularly when the voltages on the secondary are unknown.
  • Participants discuss the relationship between burden resistance, voltage drop, and current through the burden resistor, with some asserting that the secondary current remains constant until core saturation occurs.

Areas of Agreement / Disagreement

Participants express differing views on the operational limits of CTs and the implications of burden resistance. There is no consensus on the best practices for ensuring the safe operation of CTs in this context, and multiple competing perspectives are present.

Contextual Notes

Limitations include the lack of specific details regarding the burden resistor's required value and the conditions under which the CTs may fail. The discussion does not resolve the uncertainties surrounding the operational parameters of the CTs in this application.

Josh111
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I am hoping to use a overload relay I have rated at a low amperage to protect a higher amperage circuit. I plan to use 100/5 current transformers and connect them to the line/load terminals of the overload relay.
The trip rating will be at 4 amps through the ct circuit but will have a time delay.

I am wondering if the current transformers will burn up when connected together through the relay or if they are made for this.

Will they burn up under normal operating conditions?

Will they burn up under overload/short circuit conditions only?
Attached is a diagram.
draw.JPG
 
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When you say the trip will be at 4 amps, do you mean through the CT primary, or through the secondary? In any case, as long as you're not using the 100:5 CTs on a circuit with a primary current of much higher than 100 amps, you should be fine as long as you're using the proper burden resistor. They should be able to handle an overload condition for a short period of time without overheating; we test our equipment at a 2x overload condition for a minute or two and have never had a CT burn up unless the burden resistor was incorrect.
 
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negitron said:
When you say the trip will be at 4 amps, do you mean through the CT primary, or through the secondary? In any case, as long as you're not using the 100:5 CTs on a circuit with a primary current of much higher than 100 amps, you should be fine as long as you're using the proper burden resistor. They should be able to handle an overload condition for a short period of time without overheating; we test our equipment at a 2x overload condition for a minute or two and have never had a CT burn up unless the burden resistor was incorrect.

I mean 4 amps through the secondary. If it says 100/5 is that 5 amps when current is at 100 amps and the proper burden resistor is applied or when shorted.

What will happen when short circuit flows through circuit? 6000 line/neutral amps short circuit capacity generator. Will the CT's burn up?
 
Depends on how long the fault current exists. Although, in reality, you're more likely to burn up the burden resistors, in my experience CTs are well able to tolerate brief (<1 s) fault currents in excess of 100x rating. I don't think we've ever managed to actually burn one up, although metering circuitry has occasionally been destroyed due to overvoltage caused by open or missing burden resistors.
 
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If it says 100/5 is that 5 amps when current is at 100 amps and the proper burden resistor is applied or when shorted.

If burden resistance is necessary how do you know what the burden is supposed to be and how do you determine the power rating of resistances if you don't know the voltages on the secondary?
 
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The current through the burden resistor will be 5 amps for a 100-amp primary current, which means the larger the value of the burden, the higher the voltage across it (within limits; eventually the CT core will saturate). So, you choose your burden depending on the voltage you need to see across its terminals, using our old friend V = IR. Once you have that, you calculate the power rating with I2R.
 
negitron said:
The current through the burden resistor will be 5 amps for a 100-amp primary current, which means the larger the value of the burden, the higher the voltage across it (within limits; eventually the CT core will saturate). So, you choose your burden depending on the voltage you need to see across its terminals, using our old friend V = IR. Once you have that, you calculate the power rating with I2R.

So are you saying then that the greater the impedance of the load the greater the voltage drop? It seems the voltage drop is always the applied voltage.
Are you saying that the current will always be 5 amp regardless of resistance?

The overload relay measures current it would seem then that there should be no resistance through the load, (if that will not cause it to burn up) because resistance will limit current.
 
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Josh111 said:
Are you saying that the current will always be 5 amp regardless of resistance?

Yes, up to the point where a high enough voltage drop causes the CT core to begin saturating. This is, in fact, true for any transformer. If the primary current is held constant, then the secondary current will be maintained at the level dictated by the turns ratio regardless of load resistance. On the other hand if, as is the usual case with power transformers, you hold the primary voltage more or less constant, then the secondary voltage will remain more or less constant over the current range the transformer was designed for.
 
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