Rattling shaft in electromagnet

In summary, a new forum member is seeking advice on how to stop the rattling and vibration of the shaft in their drag knife sign making cutter which uses an electromagnet. Suggestions include using grease or parchment paper to fill in the gap between the armature and coil, but it may affect the performance of the solenoid. If the rattle is a buzz at line frequency, it may be caused by a small air gap preventing full armature travel.
  • #1
mrgingernutz
2
0
Hi to all, I'm new to the forum and forgive me if I'm not in the right place.
I have a drag knife sign making cutter which uses an electromagnet to drop and raise the knife. The shaft that runs through the coil rattles/vibrates and although the machine cuts ok it drives me mad. Obviously the shaft needs to be free within the coil but is there a way of stopping the rattle - grease maybe?
Thanks in advance.
Al
 
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  • #2
mrgingernutz said:
Hi to all, I'm new to the forum and forgive me if I'm not in the right place.
I have a drag knife sign making cutter which uses an electromagnet to drop and raise the knife. The shaft that runs through the coil rattles/vibrates and although the machine cuts ok it drives me mad. Obviously the shaft needs to be free within the coil but is there a way of stopping the rattle - grease maybe?
Thanks in advance.
Al

Try grease or a sideways force via a padded spring
 
  • #3
If you have access to the Armature ( the part in the solenoid that moves) - Try wrapping it in parchment paper - to fill in the gap between it and the coil.
 
  • #4
Thanks for the replies, i can get to the armature but do you think grease or parchment paper affect the performance of the solenoid? Al
 
  • #5
It is likely anything you do can affect the performance - I am not a big fan of grease as it collects dirt. The parchment paper can just be removed if there is a problem.
 
  • #6
Is this 'rattle' a buzz at line frequency?
if so, look for something that prevents the last few thousandths of an inch armature travel. A small air gap will cause high current and buzzing in an AC solenoid.

Disregard it it's a DC solenoid,.
 

1. What is a rattling shaft in an electromagnet?

A rattling shaft in an electromagnet is a common issue where the central rod or shaft of an electromagnet becomes loose and produces a rattling noise when the electromagnet is in use. This can happen due to wear and tear or improper installation.

2. How can I fix a rattling shaft in an electromagnet?

The first step in fixing a rattling shaft in an electromagnet is to identify the cause of the issue. If it is due to wear and tear, the shaft may need to be replaced. If it is due to improper installation, the electromagnet may need to be repositioned or secured more tightly.

3. Can a rattling shaft affect the performance of an electromagnet?

Yes, a rattling shaft can affect the performance of an electromagnet. The loose shaft can cause the magnetic field to become unstable, resulting in weaker attraction or repulsion forces. It can also cause the electromagnet to overheat and potentially damage the equipment.

4. How can I prevent a rattling shaft in an electromagnet?

To prevent a rattling shaft in an electromagnet, it is important to properly install and secure the electromagnet. Regular maintenance and inspections can also help identify and address any issues before they become more significant. Using high-quality materials and following manufacturer's instructions can also help prevent a rattling shaft.

5. Is a rattling shaft a sign of a malfunctioning electromagnet?

In most cases, a rattling shaft is a sign of a minor issue with an electromagnet and can be easily fixed. However, if the rattling persists or is accompanied by other unusual noises or performance issues, it may be a sign of a larger malfunction. In these cases, it is important to consult an expert for further diagnosis and repair.

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