Re-magnetized AlNiCo500 but failed

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The discussion focuses on the challenges of re-magnetizing AlNiCo500 using an electromagnet coil. Initial attempts with an H-Bridge circuit and a hand-applied pulse of 20V were unsuccessful, and the coil overheated. It is emphasized that the key to magnetization lies in the current and the number of turns in the coil, not just the voltage. A recommendation is made to use a large capacitor charged to 50Vdc in parallel with the coil for effective magnetization. Additionally, circuit refinements, such as incorporating a diode to prevent current reversal, are suggested for optimization.
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I'd like to build an electromagnet coil that's capable of re-magnetizing (Changing the magnetic field direction) AlNiCo500 (LNG44, Hc=50 kA/m). But failed.
The Magnet is is 3mm in diameter and 12mm in length.
In the beginning, I used a H-Bridge circuit to do that, shown in the attached thumbnail, the voltage is 20v, but it didn't work.
I thought maybe my coil is not thick enough, so I made another one.It didn't work too.
Finally, I directly use my hand to quickly add a 20V voltage on each side of the coil to make a pulse, but it still didn't work.
The coil was getting very hot. I don't know why. So I ask your help.
 

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It's not the voltage that magnetizes, but the current, or rather the current multiplied by the number of turns.
You should look up the magnetizing curve as for the material, reading the H-value that is needed for the magnetization. The material is magnetized within a μs, so you don't have to sit up all night, waiting for the coil to be heated up due to conducting losses.

Instead you obtain a big capacitor ( say 10mF/64V ) and charge it to 50Vdc, then connect it in parallel with the coil ( keep distance and fasten the material, otherwise it may act as a projectile ).

That's the principle. Some refinement as of the circuit may be needed, such as a diode preventing the current to be reversed. ( A LC-circuit will oscillate ).
Also the values mentioned above must be calculated to optimize the process ( capacitor, number of turns, type of wire ).
F1.jpg

PS: I have to say, that industrial magnetizing machines are "heavy duty" equipment.

2011-6-21-2038124884.jpg
 

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Last edited:
Hesch said:
It's not the voltage that magnetizes, but the current, or rather the current multiplied by the number of turns.
You should look up the magnetizing curve as for the material, reading the H-value that is needed for the magnetization. The material is magnetized within a μs, so you don't have to sit up all night, waiting for the coil to be heated up due to conducting losses.

Instead you obtain a big capacitor ( say 10mF/64V ) and charge it to 50Vdc, then connect it in parallel with the coil ( keep distance and fasten the material, otherwise it may act as a projectile ).

That's the principle. Some refinement as of the circuit may be needed, such as a diode preventing the current to be reversed. ( A LC-circuit will oscillate ).
Also the values mentioned above must be calculated to optimize the process ( capacitor, number of turns, type of wire ).
F1.jpg

PS: I have to say, that industrial magnetizing machines are "heavy duty" equipment.

2011-6-21-2038124884.jpg

Thank you for your answer.
 

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