Reverse-Biased Diodes: Overheating, Spoilage, and Repair

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Discussion Overview

The discussion revolves around the effects of reverse biasing on diodes, particularly focusing on the mechanisms of overheating, permanent damage, and the potential for repair. Participants explore the implications of reverse breakdown, the physical changes within the diode, and the conditions under which diodes can fail or be salvaged.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Conceptual clarification

Main Points Raised

  • Some participants propose that reverse biasing a diode with a very large voltage leads to permanent damage due to overheating, questioning the internal changes that occur within the diode.
  • Others argue that without a large series resistance to limit current, reverse breakdown can cause localized overheating, resulting in the diode being ruined and necessitating replacement.
  • A participant seeks clarification on what is meant by "dissipate excessive heat" and whether the atomic structure of the diode is permanently altered when it fails.
  • Another participant clarifies that while the atoms themselves are not changed, the crystal structure at the junction can be disrupted due to excessive heat.
  • Discussion includes the concept of "avalanche" in diodes, where excessive voltage can lead to current flow that may or may not result in damage, depending on current limitations and whether the diode is avalanche rated.
  • Some participants mention that avalanche rated devices can behave like zener diodes and may only fail if heat accumulates excessively, leading to localized melting and potential shorting of the diode.
  • Specific failure modes are discussed, such as punch through in Schottky rectifiers, which can result in visible damage to the device.

Areas of Agreement / Disagreement

Participants express various viewpoints on the mechanisms of diode failure and repair, with no clear consensus on the specifics of internal changes or the potential for repair after damage occurs.

Contextual Notes

Limitations include varying definitions of terms like "avalanche" and "punch through," as well as differing interpretations of the physical changes that occur within diodes under reverse bias conditions.

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When a diode is reverse biased by a very large voltage, then it will be spoiled permanently due to overheating.
Then what is happening inside the diode?
Why will it spoil? Is that because the silicon atom inside the spoiled diode is changed? Can a spoiled diode be fixed?
Thank you.
 
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It will be permanently damaged unless you include a large series resistance to limit the current. Otherwise, reverse breakdown can cause a small region to dissipate excessive heat, causing the diode to be ruined. In that case, the only fix is to throw it away and solder in a new one.
 
NascentOxygen said:
reverse breakdown can cause a small region to dissipate excessive heat, causing the diode to be ruined.
What do you mean by 'to dissipate excessive heat'? So when the diode is spoiled what makes it can't be reused eg. any atoms or bond will permanently changed ?
Thanks.
 
What do you mean by 'to dissipate excessive heat'? So when the diode is spoiled what makes it can't be reused eg. any atoms or bond will permanently changed ?

Yes that is pretty well what he means, except that the atoms themselves are not changed - heat alone cannot do that - but the crystal structure that makes a junction is disrupted.

Note also that he said a small area ie the important small area at the junction - not the whole crystal.
 
When the diode "avalanches," which simply means that it starts pulling current due to excess voltage, it may or may not break depending on whether the current is sufficiently limited by the surrounding circuitry and whether the diode is "avalanche rated."
Vendors will generally note in their data sheet whether a device is avalanche rated. Avalanche rated devices will act like zener diodes and will only die if too much heat accumulates at some point on the die. Then, localized melting will typically poison the junction and the diode will usually be shorted. That is, unless sufficient current is available. Then, the device and package will typically burst apart as the current burns it open.
Some devices, like Schottky rectifiers die due to punch through. This is somewhat like an ESD failure in appearance. It occurs due to a sudden breakdown of the devices ability to hold off voltage in one place. When this happens, you can see a physical pit in the metallization at the point of failure. To offset the occurrence of this problem, manufacturers will build in a zener device in the structure. This is typically about the outer edge and serves to avalanche at a lower voltage, thus protecting from punch through.

If your really interested in rectifiers, their idiosyncrasies, and the inside on manufacturers, I can give you more than you'd probably care to hear :), so feel free to message.
 

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