Stepper Motor Control: Replicating Rotation at Point A at Point B

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SUMMARY

This discussion focuses on replicating the rotation of a stepper motor at point A to point B using a mechanical-to-digital encoder. A quadrature shaft encoder is recommended for reading the motion, while a microcontroller evaluation board, such as the Arduino or Microchip's PIC series, is suggested for controlling the stepper motor. For rotations exceeding 180 degrees, using a servo motor with PWM control is also a viable option. The conversation highlights various methods and tools available for achieving precise motor control.

PREREQUISITES
  • Understanding of stepper motors and their operation
  • Familiarity with quadrature shaft encoders
  • Knowledge of microcontroller programming, particularly with Arduino or PIC
  • Basic concepts of PWM (Pulse Width Modulation) for motor control
NEXT STEPS
  • Research the implementation of quadrature shaft encoders for motion detection
  • Explore Arduino libraries for stepper motor and PWM control
  • Learn about servo motor control techniques and their applications
  • Investigate the historical use and functionality of SELSYN motors
USEFUL FOR

Electronics enthusiasts, robotics developers, and engineers interested in motor control applications and precise rotational replication techniques.

pavadrin
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To the viewer of this post,

I wish to create a device which can replicate a rotation at point A at point B. What I was thinking was using a stepper motor to replicate the rotation at point B through the use of a controller and have some sort of mechanical-to-digital device which could incode the rotation at point A. I also need this system to be able to operate at different speeds, so that the rotation at point A is replicated at point B.

What would I need for the mechanical-to-digital encoder? Could I use another stepper motor?
What sort of controller would I need to use for the stepper motor to mimic the rotation at point A?

Many thanks for your advice and time,
pavadrin
 
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PS: Not quite sure if it is the correct section of physics forums, if so sorry
 
EE is a good place to ask this. You would use a quadrature shaft encoder to help you read the motion of the control knob (like the encoders used in computer mice to read rotation). The easiest way to take that as input, and drive a stepper motor as outputs, is to use a microcontroller (uC) evaluation board. You can look into the "Basic Stamp" series, and also the PIC series of uCs by Microchip.
 
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Another good place to start is http://www.arduino.cc/
It's cheaper and more capable than a stamp (there are also a lot of cheap clones)

The software is free and has a good community behind it, there are examples of stepper motor and PWM control
 
Maybe a different method would be to use a http://en.wikipedia.org/wiki/Servo" . Probably depends on what angles you need to duplicate.
 
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Thanks for all the replies. Basically I need to replicate a rotation of >180 degrees, so maybe even a servo might work. How would I go about controlling a servo? The same way as a stepper motor?

Thanks,
pavadrin
 
Normally a PWM, - easy to generate from most micros or you can build a little circuit with a 555 and a trigger
 
There are several ways for this.
 
EnergyChina said:
There are several ways for this.
Yes indeed and here is a site with lots of info.
http://www.educypedia.be/electronics/motorservo.htm"

Regards
 
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  • #10
thanks, wealth of knowledge from this place is amazing
 
  • #11
There used to be devices called SELSYN motors which did exactly this.

You just rotate one of them and the other one, connected by wires, rotates to the same position. They need an AC power supply for excitation.

They were used so that you could sit at a transmitter and see which way your directional antenna was pointing.

They were used in WW2 to see which way a gun was pointing from inside a tank.
Apparently they are also used in the Panama Canal to tell if the gates are open or not.

No idea if you can still get them though. None on Ebay at present but a lot of hams would have them.

There is a good article in Wikipedia about them.
 
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