Thermistor Selection for TP4056: NTC Resistance Guide

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Discussion Overview

The discussion revolves around the selection of a thermistor for use with the TP4056 lithium battery charger, particularly in the context of charging Energizer Ultimate Lithium batteries. Participants explore the specifications and requirements for thermistors, the integration of thermistors in battery packs, and the safety concerns associated with charging non-rechargeable batteries.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant is seeking advice on which NTC thermistor to purchase for the TP4056, noting that the datasheet lacks specific guidance.
  • Another participant emphasizes the need for the thermistor to be integral with the battery for reliable temperature readings, suggesting that it is already included in the battery pack.
  • There is a discussion about the type of battery being used, with some participants assuming it is a standard Li-Ion battery pack, while others clarify it may be an Energizer Ultimate Lithium battery, which is not designed for recharging.
  • Concerns are raised about the safety of charging lithium batteries, with one participant sharing personal anecdotes of battery fires and recommending caution when using DIY charging solutions.
  • Participants discuss the implications of using the TP4056 with batteries that are not intended for recharging, referencing safety warnings from Energizer's literature.
  • There is a request for clarification on the thermistor's role in preventing overheating during charging, with one participant expressing uncertainty about which thermistor to use.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the appropriate thermistor to use or the safety of charging the Energizer Ultimate Lithium batteries with the TP4056. There are competing views on the feasibility and safety of the proposed charging setup.

Contextual Notes

Participants note that the datasheet for the TP4056 does not provide specific thermistor specifications, and there is uncertainty regarding the compatibility of the TP4056 with the Energizer batteries. Safety concerns regarding lithium battery charging are highlighted, particularly with respect to non-rechargeable batteries.

Trevo
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I'm thinking about buying a tp4056 and I'm wondering what thermistor I should buy. I looked at the data sheet and it said a [STRIKE]new[/STRIKE] NTC but that was it. So I went online to find one and I noticed they have resistance and I don't know which one to get. Could someone help me figure this out?
 
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When I said new I meant ntc.
 
consult the tp4056 datashhet.

basically you need the operation point(s) of thermistor's resistance
 
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mabauti said:
consult the tp4056 datashhet.

basically you need the operation point(s) of thermistor's resistance


The datasheet isn't specific about the type of thermistor etc

Actually, all it indicates is that it makes use of the thermistor that is already part of the battery pack

cheers
Dave
 
The thermistor needs to be integral with the battery so it knows the temperature reliably. You don't need to buy one; it's there already.
 
Where is it?
 
Trevo said:
Where is it?


You would expect to find more than two contacts in the battery. The thermistor would be between two of them.
 
I don't think we are talking about the same battery. What battery are you talking about?
 
show us a pic of YOUR battery and also a datasheet for it would help too

As I said in my first post, the thermistor is usually incorporated as part of the battery

Dave
 
  • #10
Datasheet for the battery?
 
  • #11
Trevo said:
Datasheet for the battery?
Yes. Or at least a picture of the contacts.
 
  • #12
There's the battery and datasheet
 

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  • #13
I see, now. We have been at cross purposes. I (/we) were assuming that you were talking of the type of LiIon battery pack you get in cameras, mobile radios etc.. These are in a (8V or whatever) pack with their own protection circuitry included and sometimes have several contacts on the sealed pack which interface with the 'special' charger. They usually cut off when the volts get low and cannot be recharged without opening the case or getting at them in some way.
Energiser (the company) supply their own chargers which will be their own design and may or may not include your charger IC. The value of the thermistor will probably be difficult to find out without opening up an Energiser charger and trying to read the legend on the side of the thermistor (probably some obscure number) and the IC may well have a similarly unhelpful type marking on it. They probably don't want you to copy their unit.
The chargers that come with electronic gear are also probably full of components with weird numbers on - and for the same reason. The manufacturers of batteries and chargers are not interested in being helpful - unlike the manufacturers of chips who want to sell them to as many people as possible.
LiIon batteries are a bit dodgy to charge if you don't have the right information about them. I'm sure it's not really as bad as all that but I would be inclined to do the charging in a suitable box to contain any leaks or explosions, during the experimental stage.
I just wonder if it's really worth while trying to save on the cost of buying a ready made charger. The Energiser ones are pretty cheap.
 
  • #14
I'm not really trying to save money on a charger in teeing to make a portable cellphone charger. When is out of battery I want it to be able to charge at someone's house with a usb. It's for accessibility not for a cheap way of charging. So you're saying that I cannot charge those batteries with the tp4056?
 
  • #15
You have a cellphone with those Energiser Cells in it? That's pretty unusual, I think.
 
  • #16
I messed up. I am making a cell phone charger with those batteries in it. Those batteries will recharge the 3.7v li - ion battery in the phone.
 
  • #17
OK. So why not charge those energisers with an energiser charger and avoid a lot of aggravation? The phone will take care of itself as long as you give it some volts. Though, charging as fast as possible needs some cleverness in the USB connector, I believe. I remember getting my knuckles rapped when I referred to USB type charging as a 'trivial' exercise.
There's more of the black arts than you realize here, I think. You just don't know enough about the battery characteristics to do this safely.

If you are at someone's house. won't they have mains for a mains phone charger? Personally, I'm all for an easy life and that sounds like the ideal solution. Now, if you were camping in the wilderness . . . . . .
 
  • #18
Well I was hoping to put in a solar panel also and the reason why I want a usb port for charging is because sometimes I'm at a friends house and we go somewhere. So for convenience I want it to charge at my friends house. Not everyone has a battery charger.
 
  • #19
I know it's up to you and some projects are just fun to do but you could just as easily carry a mains charger as your battery charger. It is true that a nice fat source of DC charge would extend your talk time usefully, at times. I still think the DIY solution for the Energiser charging could be more of problem than you imagine. All the things you need are actually off the shelf (and not very expensive either).
 
  • #20
Ok so I want to build this. Talking to you had put a little doubt in my mind. So my question is if the tp4056 will charge the ultimate lithium batteries safely?
 
  • #21
I personally wouldn't mess with a DIY or e-bay board for a lithium battery charger, ESPECIALLY if I'd be using at at a friends house.
I know the lithium iron you're using are safer but, I've seen and heard about too many Li/Po fires that might make me a bit paranoid.

2 personal friends have had major fires.
One, crashed his plane at the flying field and threw his plane in his trunk to head home. Lipo was damaged enough in the crash it must have shorted in his trunk and set his car a blaze on the highway.
Friend two, lost his garage, 2 cars, motorcycle, tools, etc. when his son set the charger wrong for an RC car battery that was charging on the work bench.
Local RC clubs usually require all lithium's are placed in approved fire bags or boxed when charging at their facility. Again, these are Lipo which are a bit more prone to overheat and out gassing when charging.

If you don't get an answer if your cells are safe to charge with that circuit and still decide to go through with the project. Make SURE you charge them in a safe place the first few times to make sure all is well.

Good luck with the project!
 
  • #22
Well my box is an altoids tin so I think that will be fine and that's my whole problem. That's my original post question about which thermistor to use. If I put a thermistor then it detects if the batteries overheat and the top 40 is designed to shut off power when the cells overheat. So I'm wondering what thermistor to use.
 
  • #23
Trevo said:
So my question is if the tp4056 will charge the ultimate lithium batteries safely?


The Energizer literature for "Energizer Ultimate Lithium" L91 batteries says in two different places that they are not designed to be recharged.
Is that the battery you propose to recharge? It's the one for which you posted datasheet.

Product safety sheet here

http://data.energizer.com/PDFs/lithiumirondisulfide_psds.pdf page 2 of 4
Charging:
This battery is manufactured in a charged state. It is not designed for recharging. Recharging can cause battery leakage or, in some cases, high pressure rupture.

and Application Manual here
http://data.energizer.com/PDFs/lithiuml91l92_appman.pdf page 15 of 18

and from Design Considerations here
http://data.energizer.com/design_hints/pages/dhints_seriesparallel.html

Installation of Dissimilarly Discharged Batteries
Batteries connected in parallel should be at the same state of discharge. If batteries at different states of discharge are installed into a device using a parallel battery configuration, the battery with the higher voltage will charge the battery with lower voltage until voltage equilibrium is reached in the system. This charging could lead to leakage, elevated temperature, or other damage to the lower voltage cell.

What you propose is risky business . I think you should buy rechargeable batteries instead.
http://www.energizer.com/batteries/rechargeable-batteries/Pages/power-plus-aa.aspx

http://www.energizer.com/SiteCollectionImages/Batteries/Energizer%20Recharge%20Power%20Plus/tab2-recharge-aa.png


old jim
 
  • #24
Wow didn't Reed the label. Thanks that would have been bad. So worth these batteries would the tp4056 charge those safetly?
 
  • #25
Here's Energizer's doorway to technical information.
http://data.energizer.com/

NiMh has different voltage than LiIon so i don't think your 4056 is the right gizmo. Your datasheet says charge voltage is fixed at 4.5, yet also says it's for single cell? I don't understand that.
 
  • #26
I know it's for single cells that's why I wanted a thermistor so if something happens then it would shut off
 
  • #27
Trevo said:
I know it's for single cells that's why I wanted a thermistor so if something happens then it would shut off

But you didn't get Jim's point that a single cell is not 4.5V?
I really think you should learn more about this business before you explode one of those cells in your face. I would not touch one with a barge pole until I know a lot more than I know now, about those things.
There are so many other projects that don't involve spraying yourself with hot nasty chemicals.
 
  • #28
I'm not charging a single cell I'm charging 4 batteries. What I have learned is the only thing bad about that it if 1 dies then 1 or 2 batteries is getting the full
Force of the charger. The reason for the thermistor is if a cell dies the thermistor will air off the circuit when the batteries get hot.
 
  • #29
Like I said. You really don't seem to know about this business to be safe. Do you know the true function of the thermistor? Do you know how four cells in series will behave if one of them is faulty?
You don't seem to want to take our advice so I am out, I'm afraid. Sorry
 
  • #30
I'm taking your advice. I'm sorry that you don't think so. I have just thought about the things you have said and telling what I have come up with to solve it.
 

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