Titanium Nickel Alloy: Strength & Durability

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SUMMARY

The discussion focuses on the properties and applications of Titanium Nickel Alloy, specifically Nitinol, in automotive manufacturing. Nitinol, priced at $120/kg, is noted for its unique shape memory characteristics but is deemed too expensive for mass production vehicles compared to alternatives like titanium ($15/kg), aluminum ($1.2/kg), and steel ($0.45/kg). While Nitinol has been utilized by NASA for rover wheels, its performance in high-energy collisions is limited, and it cannot provide ballistic protection. The conversation highlights the practicality of using more cost-effective materials such as ABS and memory plastics in vehicle manufacturing.

PREREQUISITES
  • Understanding of Nitinol and its properties
  • Familiarity with automotive materials and their costs
  • Knowledge of shape memory alloys and their applications
  • Basic principles of material deformation and impact resistance
NEXT STEPS
  • Research the manufacturing processes for Nitinol components
  • Explore the applications of ABS and memory plastics in automotive design
  • Investigate the impact resistance of various materials used in vehicle production
  • Learn about the cost-benefit analysis of using advanced materials in automotive engineering
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Automotive engineers, material scientists, and product designers interested in advanced materials and their applications in vehicle manufacturing.

Mark carlyle
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TL;DR
I’ve been doing some research on nitinol. I figured it could replace many of the steel components in cars. If the car were to crash my hypothesis is that with the right voltage let’s say about 70 degrees, would the car fix itself for the most part?
Also how bullet proof is it? I know it is a titanium nickel alloy so I’m guessing it may be strong with the titanium in it.
 
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Mark carlyle said:
...the right voltage let’s say about 70 degrees ...
? Voltage is not measured in degrees
 
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Mark carlyle said:
Also how bullet proof is it?

Is that a typical requirement for an automobile?
 
I could only find prices for wire on alibaba.com
Nitinol$120/kg
Titanium$15/kg
Aluminum$1.2/kg
Steel$0.45/kg
So, a rich man could make a concept car with novel materials/novel properties. NASA used it on a rover (https://newatlas.com/shape-memory-alloy-rover-wheel-nasa/52344/). But if your question is for production cars, it is far too expensive.
 
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@Mark carlyle. Welcome to PF.

A sudden impact can heat a material as it deforms. Slow movement does not heat it fast enough to raise the temperature. Nitinol cannot be expected to offer any protection from a high energy collision, or the impact of a ballistic object.

If you manufacture a vehicle from nitinol using normal press equipment, it would change shape back to flat sheets when first parked in the sun. You would need to injection mold every nitinol component from molten alloy.

ABS and memory plastics have been considered and used for many years in vehicle manufacture. They are much less expensive and easier to form than nitinol.
 
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