What bore diameter will fit a 5.4mm motor shaft?

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Discussion Overview

The discussion revolves around determining the appropriate bore diameter for a gear to fit a 5.4mm motor shaft. Participants explore measurement discrepancies and suggest potential solutions for attaching a gear to the motor.

Discussion Character

  • Technical explanation, Debate/contested, Conceptual clarification

Main Points Raised

  • One participant notes the discrepancy between the motor's shaft diameter as stated in the description (5.5mm) and the technical drawing (5.4mm).
  • Another participant suggests that both 3/8" and 5/16" bore diameters are too large for a 5.4mm shaft.
  • A third participant provides a drill size index and mentions that 5.4mm is nearly equivalent to a #3 drill size, while noting that there is no direct equivalent for 5.5mm.
  • A follow-up question seeks clarification on whether to use a gear with a bore diameter smaller than 5.4mm and ream it out using a #3 drill.
  • Another participant references a catalog that lists gears with a 5.5mm bore, suggesting that the actual shaft diameter might be 5.5mm and emphasizes the importance of accurate measurement.

Areas of Agreement / Disagreement

Participants express differing views on the actual diameter of the motor shaft and the appropriate bore size for the gear. There is no consensus on the exact bore diameter needed, and the discussion remains unresolved regarding the best approach to attach the gear.

Contextual Notes

Participants rely on various measurement systems (metric and imperial) and highlight potential inaccuracies in the motor's specifications. There is an emphasis on the importance of precise measurement before making a decision.

designchick
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Hi gurus,

I was hoping you guys can help me with a little something:

I have just purchased a 12V DC motor with a shaft diameter of 5.4mm
(Oddly enough, the description on the ebay page says 5.5mm, but the technical drawing
attached, says that its 5.4mm).

In any case - i am looking for a gear that i can attach onto this motor. However, all the gears out there have their measurements in imperial.

My question is: What bore diameter should i be looking for to attach to my motor, that has a 5.4 - 5.5mm shaft? 3/8" seems slightly too big, and 5/16" seems a little too large.

Any suggestions?
(Sorry if this seems like a silly question)

Thanks!
 
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5.4 mm is less than 1/4", so both of those are too big. If you can, you might get a gear with a smaller bore diameter and ream it out a bit.
 
I am attaching a drill size index for metric, English, and number sizes.
http://bobmay.astronomy.net/misc/drillchart.htm
Apparently the 5.4 mm diameter is nearly exactly a #3 drill, and there is no equivalent to 5.5 mm diameter, but is used for a M6 x 0.5 Fine thread.
 
Just checking:

Are you suggesting that i get a gear with a bore diameter SMALLER than my 5.4mm,
and then use a number 3 drill to ream out the extra bit in the inside?

Thanks turbo and bob.
 
My SDP catalog (http://www.sdp-si.com/) lists gears with 5.5mm bore. My guess is your shaft is actually 5.5mm -- but measuring is always better than guessing!
 

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