What is the necessity of a shim in Piston design?

  • Thread starter Thread starter Haroon1
  • Start date Start date
  • Tags Tags
    Design Piston
Click For Summary
SUMMARY

The necessity of a shim in piston design is primarily linked to its role in enhancing the performance of piston rings, particularly in internal combustion engines (ICE) and heavy vehicle diesel engines. This shim, a thin metal strip, is installed in the first groove of the piston during manufacturing to support the compression ring and improve sealing. Its use has diminished with the advent of the alfin ring, which is now commonly employed in modern applications. Understanding the shim's function is crucial for those involved in piston design and engine performance optimization.

PREREQUISITES
  • Understanding of piston ring configurations in internal combustion engines
  • Familiarity with the materials used in piston manufacturing, such as cast iron
  • Knowledge of the operational pressures and temperatures in engine environments
  • Experience with the design and function of oil control rings
NEXT STEPS
  • Research the design and function of alfin rings in heavy vehicle diesel engines
  • Explore the impact of piston ring materials on engine performance
  • Learn about the manufacturing processes of piston components
  • Investigate the effects of shim installation on compression and sealing efficiency
USEFUL FOR

Engine designers, automotive engineers, and anyone involved in the manufacturing and optimization of piston components in internal combustion engines.

Haroon1
Messages
11
Reaction score
0
Please explain why sometimes a shim is also installed in the groove of a piston ring, in a piston.
 
Engineering news on Phys.org
Unless you are talking about a multi-piece oil control ring, I don't know what you mean.
 
No its not a piston ring. This is basically a very thin ring shaped strip of metal inserted into the inner top portion of the first groove of the piston during its manufacture. (The compression ring is assembled below it). I can't seem to find any related pictures or links of it. here's a rough drawing.

http://img29.imageshack.us/img29/9940/shim.jpg
 
Last edited by a moderator:
Where have you seen this in use?
 
Is this for an ICE, a compressor, liquid pump, hydraulic cylinder, etc... ?
What materials are the parts made out of?
Does the shim seal on the top of the compression ring?
Does the shim wear on the OD where it contacts the cylinder?
What kind of pressure and temperature do the parts see in operation?
 
I've seen a similar arrangement on the oil control ring in an internal combustion engine, but this is to retain a corregated oil control ring and provide a scraping effect.

OP - where have you seen this?
 
I've never heard of such a thing, and I've seen a lot of pistons. As others have mentioned, it resembles a component of a 3-piece oil control ring, but those aren't a pre-installed part of the piston, and don't protrude farther into the skirt than any other ring.
 
I have the answer:

This was used prior to the introduction of the alfin ring (cast iron ring) which is now used in certain heavy vehicle diesel engines.
 

Similar threads

Replies
21
Views
2K
  • · Replies 5 ·
Replies
5
Views
3K
Replies
7
Views
2K
  • · Replies 45 ·
2
Replies
45
Views
6K
  • · Replies 5 ·
Replies
5
Views
3K
Replies
18
Views
3K
  • · Replies 58 ·
2
Replies
58
Views
7K
  • · Replies 8 ·
Replies
8
Views
4K
  • · Replies 5 ·
Replies
5
Views
4K
Replies
8
Views
3K