Why a mug handle gets very hot when microwaved

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SUMMARY

The discussion centers on the significant temperature differences observed in two ceramic coffee mugs when microwaved. Mug "A" remains warm, while Mug "B" becomes dangerously hot, potentially causing burns. The primary factors identified include the weight of the mugs, the presence of water molecules in the ceramic, and the formulation of the glaze, which may contain heavy metals. Properly formulated glazes prevent excessive heat absorption, ensuring that the mugs remain microwave-safe.

PREREQUISITES
  • Understanding of ceramic materials and their properties
  • Knowledge of microwave heating mechanisms
  • Familiarity with glaze formulations and their effects
  • Awareness of safety standards for microwave-safe dinnerware
NEXT STEPS
  • Research the effects of glaze composition on microwave safety
  • Learn about the differences between closed cell and open cell ceramics
  • Investigate the role of water absorption in ceramic heating
  • Explore testing methods for determining the safety of ceramic dinnerware
USEFUL FOR

This discussion is beneficial for ceramic manufacturers, kitchenware designers, safety regulators, and consumers concerned about the safety of microwaveable dinnerware.

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I have two coffee mugs (I have many more, just not in this example :biggrin: ). I often microwave cold coffee from earlier in the day. Mug "A" when microwaved for a minute produces hot coffee and a warm outer mug. Mug "B" produces hot coffee and a lava hot outer mug that will give you third degree burns on your hand :eek:. They look fairly similar. I am pretty sure they are both ceramic. The only obvious difference is that mug "B" is much lighter in weight.
 
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Conductive (medium resistance - not a short circuit) glaze in the one that gets hotter? They sell ‘browning’ plates for microwaving bacon etc. with resistive stripes in the bottom. “Lava hot”!
 
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My guess would be that more water molecules are encapsulated in mug B.
 
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fresh_42 said:
My guess would be that more water molecules are encapsulated in mug B.
I agree. Especially in older mugs, imperfections in the glazing allow the ceramics inside to get saturated with water. "Microwave safe" mugs and bowls have closed cell structures that prevent water intrusion.
 
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"Corelle" and some other "ceramic? How breakable is the "lava" producer? Corelle is nearly indestructible, but produces razor sharp shards.
 
Greg Bernhardt said:
It chips very easily
Glazed "pottery" perhaps? So what is/are the difference/s between "ceramic ceramics" and "glaze finished ceramics?"
 
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Bystander said:
Glazed "pottery" perhaps? So what is/are the difference/s between "ceramic ceramics" and "glaze finished ceramics?"
I never heard of "ceramic ceramics" but I believe the answer you are looking for is what i mentioned earlier. If a material has closed cells, then it does not absorb water when immersed. Think of open cell foam compared to closed cell foam. Glazing covers an open cell material with a waterproof coating.
 
anorlunda said:
I never heard of "ceramic ceramics" but I believe the answer you are looking for is what i mentioned earlier. If a material has closed cells, then it does not absorb water when immersed. Think of open cell foam compared to closed cell foam. Glazing covers an open cell material with a waterproof coating.
I think the production process plays a role, too. How dry was the material before glazing? This certainly depends on temperature and duration, and maybe even on the glaze itself.
 
  • #11
fresh_42 said:
How dry was the material before glazing?
I think that the first stage of firing has to chase all traces of water out or, once glazed, the pottery will burst. I reckon that , if people don't like the idea of unsuitable glaze then it has to be ingress of water later on.
Greg Bernhardt said:
One of the hottest parts of the mug is the handle, if that helps.
Possible answer: The main body of the mug is in contact with the water / coffee to keep its temperature to well less than 100C. The handle would have no such heat sink nearby to keep it 'cool'.
 
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  • #12
Greg Bernhardt said:
Summary:: Two different ceramic coffee mugs heat up drastically different, why?

I have two coffee mugs (I have many more, just not in this example :biggrin: ). I often microwave cold coffee from earlier in the day. Mug "A" when microwaved for a minute produces hot coffee and a warm outer mug. Mug "B" produces hot coffee and a lava hot outer mug that will give you third degree burns on your hand :eek:. They look fairly similar. I am pretty sure they are both ceramic. The only obvious difference is that mug "B" is much lighter in weight.
Just tossing this out there but..one of those ceramic existences's resonates closer with the microwave frequencey...?
 
  • #13
ericlreite said:
Just tossing this out there but..one of those ceramic existences's resonates closer with the microwave frequencey...?
If one is..say 5 times(or 50 or 500) exactly the frequency of the microwave it may "express" itself.
 
  • #14
Do not microwave the "hot handle" cup it is not microwave safe.

From quora:
I’ve answered questions like this previously, and the reason that the handles on coffee cups, as well as the
cups themselves, and perhaps the dishes made by the same manufacturer become hot in a microwave is because of improperly formulated glaze on the ceramic material. In my lab, as part of a class-action suit against a big-name dinnerware manufacturer whose dishes said “microwave-safe”, I found the temperature of the coffee cuphandles reaching temperatures of approximately 300°F, even when filled with coffee when microwaved. The culprits in the glazes are usually heavy metals.

Proper formulation has been known for at least 40 years, but much of this dinnerware is made in China and, for some reason, the manufacturers, most commonly small companies, simply have no knowledge of all the technology that was developed decades ago. When the proper formulations are followed, the dinnerware only gets warm, and often that’s due to heat transfer from the food that’s being heated in the microwave.
https://www.quora.com/Why-do-the-ha...ot-in-the-microwave-quickly-while-others-dont
 
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  • #15
ericlreite said:
ne of those ceramic existences's resonates closer with the microwave frequencey...?
RF to Heat transfer doesn't need a 'resonance' in particular. It can be a simple broadband Resistive Loss. Some structures in a ceramic item could involve resonant cavities but I'd bet the effect is independent of shape.
 
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  • #16
jim mcnamara said:
Do not microwave the "hot handle" cup it is not microwave safe.

"The culprits in the glazes are usually heavy metals. "

This leads me to my next question. Should I even be drinking out of this thing? Is the glaze safe toxic wise? It was a gift from a friend who traveled in Israel.
 
  • #17
Greg Bernhardt said:
This leads me to my next question. Should I even be drinking out of this thing? Is the glaze safe toxic wise? It was a gift from a friend who traveled in Israel.
It's hard to say. Maybe the glaze uses safe metals, like the ones used everyday:

In some situations, metal placed inside a microwave can become very hot, a fact food manufacturers cleverly take advantage of, notes Ross. Some microwavable soups and pies are packaged with a thin metallic layer under a non-metallic lid, so the food trapped against the metal browns nicely.
 
  • #19
Materials with NH bonds will heat up in a microwave also just as will materials with OH bonds like water or alcohol. There's a great experiment where three bowls of plastic pellets are put in a microwave. The three bowls contain polyethylene, polyester and nylon. The nylon will set on fire while the polyethylene and polyester remain cool.
Also, ice has about 1/1000 the microwave absorption of water. So melting just ice is difficult while when the ice starts to melt, the water will absorb strongly. This can produce hot spots in microwave melting of frozen materials.
 
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  • #20
Funny thing... I was vacationing a few weeks ago, and the rented-beach-pad had a bunch of ceramic coffee mugs waiting to be used. It was 4 AM the following day, and rather than make a fresh pot of coffee, I thought I'd just microwave the last bit in the pot. In it went, set the timer on 2 minutes, and voila! DING!

I reached in and grasped the mug, lifting it up. With the usual time-reaction-delay, I heard sizzling, and intense burning. I put (not dropped!) the mug back onto the glass microwave plate. And thrust my now-singed fingers under the cold tap.

Within seconds, all three fingers (one of which was a thumb) had large blisters.
Damn!

Here we are, some 3 weeks later, and there's still a 3rd degree missing-skin patch on one of the blistered healing skin sections.

MORAL OF THE STORY ... Never ever trust a microwaved ceramic anything. Test it before grabbing. You'll save yourself weeks of pain and super-sensitive new flesh.

Just Saying,
GoatGuy
 
  • #21
Can you put silicon on the handle of the to-hot-to-handle cup handle to avoid getting burned?
 
  • #22
A handle should cool fast because of the small volume with a large exposed surface.

The handle may have been supported by an internal wire or a reed/bamboo loop while the mug was being made. The wire may be resonant in the microwave oven. The bamboo may have become a carbon resistor.

Buy a couple of more identical mugs and test them. Then break one to find out what is in the handle.
Grind off the glaze and test if the handle still gets hot.
 
  • #23
I have had, twice now, cups that were fine in the microwave, and then, after many uses, the handle started getting hot. Just today, I noticed my often used cup, a gift from a friend, had a warmer than usual, almost hot, handle. Makes me think the "water absorption" idea is correct. This cup has copywrite text on it as follows, Jay Joshua,NY #MUW203
 
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  • #24
anorlunda said:
"Microwave safe" mugs and bowls have closed cell structures that prevent water intrusion.
Is that a 'fact' or an idea of. yours? I'm not disagreeing with you but a pot that's Putin ( Ye gods - he gets in everywhere!!) a kiln without being thoroughly dried out will explode crack. If the glaze is poor then water could get in under the glaze but, again, I think it would be a ''freeze thaw' sort of thing and the glaze wouldn't last long.
"Microwave safe" tends to appear on high quality crocks. I'm sure it's a matter of having the clay non-lossy to microwaves. . That tends to involve pure looking uniform mixes without 'bits' in them i.e. non rustic appearance.
 
  • #25
Old thread resurrection alert.

Fired ceramics generally have very low absorption, typically 1% or less. Glazed ceramics, which is what you want if you're going to use it for food/beverage, are essentially sealed in glass so absorption is nil, with the possible exception of some part of the bottom of the item.

Some glazes have metallic ingredients. I wonder if that's the issue? Regardless of the cause, if it's getting really hot in the microwave (third degree burns possible?) it's not really suited for microwaving. It's not "microwave safe".
 
  • #26
JT Smith said:
typically 1% or less.
But that "1%" could be a problem when it starts boiling. Imo you would be after 0% to rest easy.

There are many very attractive glazes with metal content.
 

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