Why do capacitor bushings have strange shapes?

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Discussion Overview

The discussion revolves around the unusual shapes of capacitor bushings, particularly in high voltage (HV) applications. Participants explore the design features, functions, and similarities to other electrical components, including insulators and dampers, while addressing various environmental factors affecting their performance.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • Some participants suggest that the wavy shape of the bushings is designed to maximize surface path length and minimize surface leakage, corona, and arcing due to environmental factors.
  • There is a question about whether the absence of sharp corners helps reduce electric field concentration in certain areas.
  • Participants discuss the function of bushings as hollow insulators with capacitive coupling devices inside, noting their ability to shed rain and maintain insulation.
  • Some express confusion about the purpose of specific components, such as whether they are merely for hanging conductors from towers.
  • Mechanical dampers, referred to as Stockbridge dampers, are mentioned as devices that prevent cables from vibrating in the wind, which could lead to fatigue.
  • One participant describes the umbrella shape of HV lines as a design feature to prevent current from "crawling" along water streams formed during rain.

Areas of Agreement / Disagreement

Participants generally agree on the functional aspects of the bushings and their design considerations, but there are multiple competing views regarding specific purposes and mechanisms, leaving some questions unresolved.

Contextual Notes

Some claims depend on assumptions about environmental conditions and the specific designs of components, which are not universally applicable. There are unresolved questions about the exact functions and interactions of the discussed components.

DragonPetter
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The leads on giant capacitors have always looked mysterious and complicated to me. They almost look like RF cavities to me.

Why are the bushings the shape they are?

DIN_52NF1000.jpg
 
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This looks more like a giant HV insulator. The wavy shape (without sharp corners) is to maximize surface path length and minimize surface leakage, corona, and eventual arcing from exposure to year-round weather conditions, dust, air pollution etc.
 
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Bob S said:
This looks more like a giant HV insulator. The wavy shape (without sharp corners) is to maximize surface path length and minimize surface leakage, corona, and eventual arcing from exposure to year-round weather conditions, dust, air pollution etc.

Thanks, that makes sense. Is your remark "without sharp corners" there to minimize electric field from concentrating in one area?

Is the surface path maximization there to increase surface resistance?

Are these brushing the same things I see on power lines and at power stations some times?
 
Are these brushing the same things I see on power lines and at power stations some times?
Basically it's a hollow insulator with the capacitive coupling device inside.

Observe it'll shed rain like a leaf. There will remain dry places on underside of the "rings" to maintain insulation.

Near the ocean they get salt buildup. On foggy mornings you can hear them "sizzle". Electric company has periodically to shut down such lines and wash the insulators, unless Mother Nature provides a cleansing rain..
 
I use to be able to tell what a transmission line voltage is by the length of their insulators.

Pylon.detail.arp.750pix.jpg
 
dlgoff said:
I use to be able to tell what a transmission line voltage is by the length of their insulators.

Pylon.detail.arp.750pix.jpg

I'm confused of what the purpose of that one in the picture is even for. Is it just to hang the conductors from the tower?
 
DragonPetter said:
I'm confused of what the purpose of that one in the picture is even for. Is it just to hang the conductors from the tower?
Yes, hanging the conductors. I probably shouldn't have posted causing confusion.
 
dlgoff said:
Yes, hanging the conductors. I probably shouldn't have posted causing confusion.

No, it helped :)
 
The little 'dumbell' things hanging from wire adjacent insulator are interesting.

I once asked our relay folks about them. They're mechanical dampers to prevent the cables "singing" in the wind like guitar strings which fatigues them. They are tuned to line's expected mechanical frequency and i think 1/4 wavelength from insulator. They're a bundle of wires clamped loosely together so as to have friction .

Exactly analogous to a tuning stub on electrical transmission line. no pun intended.
 
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jim hardy said:
The little 'dumbell' things hanging from wire adjacent insulator are interesting.

I once asked our relay folks about them. They're mechanical dampers to prevent the cables "singing" in the wind like guitar strings which fatigues them. They are tuned to line's expected mechanical frequency and i think 1/4 wavelength from insulator. They're a bundle of wires clamped loosely together so as to have friction .

Exactly analogous to a tuning stub on electrical transmission line. no pun intended.

That's pretty cool. I always like finding out if something is just there for decoration or if it is some crazy function that I am ignorant to, which I'm always worried it is.
 
  • #11
jim hardy said:
The little 'dumbell' things hanging from wire adjacent insulator are interesting.

I once asked our relay folks about them. They're mechanical dampers to prevent the cables "singing" in the wind like guitar strings which fatigues them. They are tuned to line's expected mechanical frequency and i think 1/4 wavelength from insulator. They're a bundle of wires clamped loosely together so as to have friction .

Exactly analogous to a tuning stub on electrical transmission line. no pun intended.
Getting a little off topic, albeit we're talking HV, they are called Stockbridge dampers.

320px-Stockbridge_damper_POV.jpg
 
  • #12
They have those dampers on the vertical wires on some (old design) suspension bridges, too.
 
  • #13
That umbrella shape is used in HV lines, well for an umbrella!

If you put a continuous shape, when the rain falls on it, you get these little streams which create a path for current to "crawl" to(because you animate the ions in water, slowly, and all that good stuff), and you can get a short circuit like that!

So these cascades are used to break those streams, simple :)

I asked the same question my professor when I visited 110/10 transformer station. That was the answer :D

I call them HV mushrooms :)
 

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