Why is an iron cover needed for a solenoid?

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SUMMARY

The discussion centers on the necessity of an iron cover for solenoids, emphasizing its role in enhancing magnetic flux density. By enclosing the solenoid with a metal casing, the magnetic circuit is closed, which concentrates the magnetic field and increases the force generated by the solenoid. The magnetic force is directly proportional to the square of the magnetic flux density, and a high permeability (hi-mu) jacket significantly reduces leakage flux, resulting in greater magnetic flux within the solenoid. This design principle is crucial for optimizing solenoid performance.

PREREQUISITES
  • Understanding of magnetic circuits
  • Knowledge of magnetic flux density
  • Familiarity with solenoid design principles
  • Basic concepts of electromagnetism
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  • Research the impact of magnetic circuit design on solenoid efficiency
  • Explore the properties of high permeability materials in electromagnetic applications
  • Learn about the mathematical relationship between magnetic flux density and force
  • Investigate different solenoid configurations and their performance metrics
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Engineers, physicists, and students in electromagnetism, as well as anyone involved in the design and optimization of electromagnetic devices, will benefit from this discussion.

yaxlei
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Hi everyone,

I've heard that it's better to close the "magnetic circuit" of a solenoid by adding a metal casing around the coils, but I don't get why : people say that it's for focusing the magnetic flux lines but how does it increase the force generated by the solenoid ?

Thanks if you reply, have a nice day.
 
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yaxlei said:
but how does it increase the force generated by the solenoid ?

by concentrating the magnetic field in the coil of the solenoid
 
yaxlei said:
but how does it increase the force generated by the solenoid ?
The magnetic force is proportional to the square of the magnetic flux density.
 
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alan123hk said:
The magnetic force is proportional to the square of the magnetic flux density.
. . . . . and having the same flux across a small area of gap gives a much higher flux density than when the flux is spread over the whole of space around the coil. You put the armature where the gap is and that gives more force.

The old magnets were nearly all Horseshoe shaped so that you could get a worthwhile flux density somewhere, at least. Modern permanent magnets of all shapes can be strong enough to do a useful job.
 
alan123hk said:
The magnetic force is proportional to the square of the magnetic flux density.
yaxlei said:
Hi everyone,

I've heard that it's better to close the "magnetic circuit" of a solenoid by adding a metal casing around the coils, but I don't get why : people say that it's for focusing the magnetic flux lines but how does it increase the force generated by the solenoid ?

Thanks if you reply, have a nice day.
With the hi-mu jacket the leakage flux is greatly reduced.
Analytically, when you run the usual amperian loop inside & outside the solenoid there is less of the B integral outside the coil. So that means more flux inside.
 

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