Why the insulation rating of a wire depends on voltage?

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SUMMARY

The insulation rating of a wire is primarily determined by its voltage rating and temperature rating, not by the current it carries. Voltage rating indicates the maximum voltage the insulation can withstand without breaking down, while temperature rating specifies the highest temperature the insulation can endure without damage. Although the operating current affects the wire's temperature due to I²R heating, it does not directly influence the insulation rating. The insulation's purpose is to prevent unwanted current flow, and once it breaks down, it ceases to function as insulation.

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  • Knowledge of voltage and temperature ratings
  • Familiarity with I²R heating concepts
  • Basic principles of electrical circuits and current flow
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Electrical engineers, technicians working with wiring systems, and anyone involved in the design or maintenance of electrical installations will benefit from this discussion.

srinaath
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I read online that insulation rating of the conductor depends on the voltage rating and not on the current. Can some one explain me how current doesn't contribute to insulation rating?
Am i missing something?
Kindly explain me
 
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Hi srinaath,

Insulation has two ratings. One is Voltage rating, how high a voltage it can block without breaking down. The other is Temperature rating, the highest long term temperature it can withstand without damage.

Of course the Conductor is rated by the maximum Current it can conduct without overheating. For a bare, uninsulated, conductor, depending on the use, this maximum temperature may be where the conductor starts to melt, where it corrodes by reacting with the atmosphere, or just gets hot enough to start a fire. For a wire with insulation, it is usually the insulation that limits the maximum temperature.

Tom
 
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In addition to the rated voltage you also need to ensure the operating temperature is within spec. The operating current effects the temperature of the wire (I^2R heating) so current does effect the insulation.
 
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Another way to approach this is to consider an electrical/hydraulic analogy, even though it doesn't hold up very well in the details.

For a given pressure, pipe inner diameter (wire cross-sectional area) determines how much current flows. Pipe material and wall thickness (insulation material and thickness) determines how much pressure (voltage) can be contained. If pressure (voltage) rises much above burst strength (dielectric breakdown) rating, water is no longer contained solely within the pipe walls - it develops a leak, or may burst catastrophically (insulation system develops leakage, or breaks down completely).
 
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srinaath said:
Am i missing something?
The purpose of 'insulation' is to prevent (unwanted) current. So, while it is still insulation there is no current through it (regardless of the current carried inside the cable): when it broken down and current is flowing through it, then it is no longer insulation.
 
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Thanks Tom, cwatters, asymptotic and Rive for your valuable explanation.
 

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