Why Use Alloy 4047 for Hermetically Sealed Housing Covers

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Discussion Overview

The discussion centers around the use of Alloy 4047 for hermetically sealed housing covers, specifically in the context of laser welding processes. Participants explore the reasons for choosing this alloy over more commonly used alloys like 6061, considering its properties and implications for welding.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant notes that Alloy 4047 is used for housing covers but questions the rationale behind this choice compared to the typical 6061 alloy.
  • Another participant mentions that silicon is used in aluminum MIG wire, suggesting it may improve filling properties in welding.
  • A different viewpoint suggests that Alloy 4047, being typically available as thin stock, may resist burn-through during welding.
  • One participant explains that Al-Si alloys have a lower melting point, which could allow for welding without melting the base material, leading to less deformation.
  • It is proposed that the silicon content in Alloy 4047 allows it to fuse into the 6061 housing while maintaining the integrity of the base material.

Areas of Agreement / Disagreement

Participants express various hypotheses regarding the properties and advantages of Alloy 4047, but no consensus is reached on a definitive reason for its use over other alloys. Multiple competing views remain regarding the benefits of using this specific alloy.

Contextual Notes

Participants do not clarify all assumptions or dependencies on specific definitions of welding processes, and the discussion includes unresolved technical details about the welding characteristics of the alloys mentioned.

dingpud
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OK, 4047 Aluminum is used for housing covers which are hermetically sealed using a laser welding process. Can anyone give me a reason why this specific alloy is used?

Some spec on the alloy:
http://www.jlanthonyandcompany.com/product/4047_aluminum.html

I would figure if you had a housing that was 6061 which is typical, you would want to weld the same alloy to it, but apparently not. Any ideas would be helpful.

Thanks,
:-p
 
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I am not sure exactly why in your application. But I do know that silicon is also used in aluminum Mig wire. I think it improves the filling properties.
 
Interesting. Maybe the 4047, typically being found as thin pieces of stock resists burn through...

Who knows...probably someone trying to sell the stuff mentioned about how it "needed" to be used for housing covers, and that's been the industries rule of thumb ever since.:rolleyes:

Thx.
 
Al-Si alloys have a lower melting point. Using Al-Si as a filling alloy avoids to melt the base material, so it deforms less. It's more soldering than brazing then.

Was this your question?
 
Maybe, so the 4047 contains Si in it's chemical composition, whereas something like 6061 doesn't... This allows the housing 6061 to stay, for the most part, in tact, while the cover 4047 is fused into the housing...

Yeah, if the above statement is true, then yes, that answered the question.

Thanks.
 

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