How does charge air cooling work in a charge air-cooled engine?

In summary, charge air cooling in a charge air-cooled engine is not used to cool the engine itself. Its main purpose is to increase the density of the intake charge, allowing for more fuel to be burnt and improving emissions. The process involves compressing incoming air in a turbocharger or supercharger, cooling it in a charge cooler, and then feeding it into the cylinders. The charge cooler can be either air-to-air or air-to-water, with the latter using engine coolant or a secondary circuit to reject heat.
  • #1
chhitiz
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could anyone tell me how the charge air is used to cool the engine in a charge air-cooled engine?(i mean apart from the charge coming in and cooling, is there a mechanism for cooling the charge before intake)
 
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  • #2
Charge air cooling isn't used to cool the engine. It is used to increase the density of the intake charge, to allow more fuel to be burnt, or to improve emissions.

The process is this: Incoming air to the engine is compressed in the compressor of a turbocharger or supercharger. The air gets hot, so is cooled in a charge cooler, before being fed into the cylinders. The charge cooler is either air-to-air (in which case the cooler is cooled by airflow, usually forced) or air-to-water, in which case the heat is rejected to a water circuit (often engine coolant, sometimes a secondary circuit).
 

What is a charge air cooled engine?

A charge air cooled engine, also known as an air-to-air intercooled engine, is a type of internal combustion engine that uses the incoming air from the turbocharger or supercharger to cool down the compressed air before it enters the engine's cylinders. This helps to increase the density of the air, resulting in more efficient combustion and increased power output.

How does a charge air cooled engine work?

In a charge air cooled engine, the compressed air from the turbocharger or supercharger is routed through an intercooler, which is typically a heat exchanger. The intercooler cools down the compressed air by passing it through a series of fins that are exposed to the outside air. This cooled, denser air is then delivered to the engine's cylinders for combustion.

What are the advantages of a charge air cooled engine?

One of the main advantages of a charge air cooled engine is increased power output. By cooling the compressed air, the engine is able to burn more fuel and produce more power. Additionally, charge air cooled engines are more efficient, as the cooler air is more dense and contains more oxygen for combustion. This can lead to improved fuel economy and reduced emissions.

What are the disadvantages of a charge air cooled engine?

One potential disadvantage of a charge air cooled engine is the added complexity and cost of the intercooler system. The engine also needs to be designed to accommodate the intercooler, which may require more space under the hood. Additionally, intercoolers can add weight to the vehicle.

Are charge air cooled engines used in all vehicles?

No, charge air cooled engines are not used in all vehicles. They are more commonly found in high-performance vehicles, such as sports cars and race cars, as well as in heavy-duty trucks and diesel engines. Some smaller passenger cars may also use charge air cooled engines, but they are not as common as other types of cooling systems, such as liquid cooling.

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