What is Gears: Definition and 178 Discussions

A gear is a rotating circular machine part having cut teeth or, in the case of a cogwheel or gearwheel, inserted teeth (called cogs), which mesh with another toothed part to transmit torque. A gear may also be known informally as a cog. Geared devices can change the speed, torque, and direction of a power source. Gears of different sizes produce a change in torque, creating a mechanical advantage, through their gear ratio, and thus may be considered a simple machine. The rotational speeds, and the torques, of two meshing gears differ in proportion to their diameters. The teeth on the two meshing gears all have the same shape.Two or more meshing gears, working in a sequence, are called a gear train or a transmission. The gears in a transmission are analogous to the wheels in a crossed, belt pulley system. An advantage of gears is that the teeth of a gear prevent slippage. In transmissions with multiple gear ratios—such as bicycles, motorcycles, and cars—the term "gear" (e.g., "first gear") refers to a gear ratio rather than an actual physical gear. The term describes similar devices, even when the gear ratio is continuous rather than discrete, or when the device does not actually contain gears, as in a continuously variable transmission.Furthermore, a gear can mesh with a linear toothed part, called a rack, producing translation instead of rotation.

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  1. Alistair McCheyne

    Drive line inertia and torsional effects exam question

    Hi can anyone help me with this question on inertial forces in gears? Cheers Ali :)
  2. W

    How do I create a gear system in Inventor for a motor to turn a drum?

    I am working on a school project where a motor needs to turn a drum. The motor is mounted to one side of the drum. The motor is much smaller than the one in the picture, and won't be able to attach directly to the axle. Currently, I am thinking that I attach a pinion to the end of the motor...
  3. S

    How to find backlash between two spur gears

    hello i have two spur gears. i would like to know the backlash that i would be getting. How can i calculate backlash?
  4. P

    Rotational Velocity with 2 Gears

    Homework Statement A small gear with mass m and radius r rotate around a central axis. A force is applied to an interior hub at a radial distance r/2 from the axis. A. If a force of 4N is applied for 10s, what is the angular velocity of the small gear, assuming it starts at rest? B. Once it...
  5. C

    I need to learn about *real* gears

    I am interested in the design of real gears. I know much of the theory as covered in "physics 101." Here is an example of the things I want to learn to compute: Given a gear made of some specific material and a given face width with say Module 1.0 tooth size how much tangential force can...
  6. R

    Frequency of gears (given frequency of shaft)

    Homework Statement Homework Equations tangential velocity v = ωr angular velocity ω = 2πf The Attempt at a Solution Not really looking for help to solve the problem. I'm just confused about the speed/angular velocity and frequency If the frequency of the motor is given as 24 Hz, then...
  7. A

    Automotive Torque in different car gears?

    Recently I have been researching torque and horsepower. I know that the lower the car gear, the more the torque. However, whenever I see specifications of a car, it says : X lb-ft of torque at Y rpm. Now, shouldn't they specify the gear that was measured in? Or is this the torque the engine...
  8. J

    Optimizing Precision in Stepper Motor Driven Gear Systems

    I am driving 2 different gears with a belt off of a stepper motor that has a step angle of 0.018 degrees. For the purpose of my project, I need to have high precision between the stepper motor and the gears that it's driving. Is it necessary to have 20,000 teeth (360/0.018) on the gear that's...
  9. W

    Disengaging and re-engaging gears

    Is it possible to disengage two moving gears then engage a moving gear with a non-moving gear? If so approximately how much energy loss will there be in doing so?
  10. I

    Determining the number of gear teeth?

    I have a system that consists of a shaft and two selected gears. I want the shaft to be rotating at 250 RPM and to deliver an input power to the system of 850W. The input torque at the shaft is 71Nm. How can i use this information to determine how large my driving and driven gears will be...
  11. I

    Selecting the best material for gears?

    This system consists of a shaft that is connected to a motor that is rotating at 200rpm. The whole shaft consists of two gears. The input power of the system is 500W. Is there a way i can calculate how exactly i can find the best material for my gears that is able to withstand the input power...
  12. P

    What is the Maximum Torque Needed for Failure of a Serrated Plate with 48 Teeth?

    If I had 2 serrated plates like the ones in the attached picture locked in place like seen below. How would I go about calculating the maximum amount of torque needed for failure of the part. Assuming it has 48 teeth and is made from stainless steel?
  13. S

    Possible to make your own magnetic gears?

    Is it possible? Could i cut a round piece of aluminum and stick magnets into it to resemble a spur gear? I am trying to make a 4:1 gear ratio but eliminate friction, i was thinking if i could custom fit magnets in the aluminum wheel (since magnets are not atrracted to aluminum). I would have...
  14. A

    Question about Length of Action of Involute gears

    Homework Statement Length of action Z(Length of line of action) is Z=\sqrt{(r_{p}+a_{p})^{2}-(r_{p}cos\phi )^{2}}+\sqrt{(r_{g}+a_{g})^{2}-(r_{g}cos\phi )^{2}}-Ccos\phi How can I drive it? Homework EquationsThe Attempt at a Solution
  15. T

    Optimization of windmill power with use of gears

    < Mentor Note -- thread moved to HH from the technical Engineering forums, so no HH Template is shown > Okay so I'm a freshman BE student and one of our first projects is designing a windmill that can produce a voltage of 5 for 2 seconds or longer. We are having trouble find the optimal gear...
  16. L

    Automotive How can gears improve the performance of mousetrap cars?

    Hey, so I have a project for an intro engineering course in which we have to build a mousetrap car that both moves quickly and goes long distances. I've scoured the internet for info and I've come up with a few questions. First off, as I understand the physics of the mousetrap car, the...
  17. James O'Neill

    Magnetic Fields & Gears: How Magnets Affect Gear Teeth

    If you put magnets in a gear (like in an Internal Permanent Magnet motor), what effect would the gear's teeth have on the magnetic fields?
  18. K

    Advantages and disadvantages of bevel gears

    < Mentor Note -- thread moved to HH from the technical engineering forums, so no HH Template is shown > What are the advantages and disadvantages of bevel gears? This is what I've already found: Advantages: possibility to change operation angle Disadvantages: must be precisely mounted...
  19. DevonZA

    Selecting suitable gears for a gearbox

    Homework Statement Homework EquationsThe Attempt at a Solution 1. A gearbox is required to transmit 5.5 kW from a shaft rotating at 2000 rpm. The desired output speed is approximately 350 rpm. The output must rotate in the same direction as the input and along the same axis. Select suitable...
  20. G

    Angular Momentum Conservation in Gear Interactions

    Lets say one gear is rotating with some angular velocity and its angular momentum vector is pointing up. A second gear (not rotating) is then allowed to mesh with the first. The second gear has the same radius and moment of inertia as the first. Is not the angular momentum vector of the second...
  21. E

    Is there enough torque in the motor for the system?

    Good morning, I have little problem here and I've come here with hopes of a solution! I'm currently messing with a rotary to linear pressure cycling system. The size of the air cylinder has already been decided and I'm simply trying to design around it. Here are the specifics! I've added a...
  22. S

    Magic of Mechanics - Epicyclic (planetary) gears

    All About Epicyclic gearing This Video illustrates : - How does Epicyclic gear Work - some Application of Epicyclic gear - How to make Epicyclic gear calculation
  23. D

    Low RPM, High Torque on dry cell batteries

    Hello, Apologies I am not an engineer. I am hoping to find the approximate size of a system that rotates at a torque of 0.6nm but a rotation per minute of 1rpm. Ideally this would run off of dry cell batteries (e.g. 6xAA). Roughly how big would the gear system be to drop the RPM for this? How...
  24. K

    Protuberance in gears - Why doesn't shaving operation finish

    Just because shaving doesn't finish the root of a gear, a protuberance is given during hobbing. This, most of the time, leads to an undercut. To avoid this, can shaving operation clear root of the gear as well? Thus, I can avoid protuberance. Another question - Can grinding clear root? Thanks.
  25. M

    Hi Question related to Gears and their chemical composition

    Hi ! This is Mustafa. I recently did my bachelor's and started working with Honda Motors. So my manager asked me to do a little research regarding the Gear type (SCM415H) used. I have to check how varying the chemical composition of each element will result in the properties of the gear...
  26. N

    Gear and gearbox design - circular pitch

    Hi everyone! Just joined the fórum after a lot of hours searching the web and Reading some books...I have one question, didn't found na answer to it...but let's give it a try ;) How can you determine the optimal circular pitch and in consequence the optimal diametral pitch of a gear (increasing...
  27. K

    If gears multiply torque then why does a Dyno read less?

    If the selected gear ratio and final drive ratio multiply the torque and reduce the speed then why does the dyno read less torque? e.g a car with 200 Nm (@5000 RPM) of torque with a 2nd gear selected (Ratio = 2) and final drive ratio 3.5 200*2*3.5 = 1400 Nm of torque 5000/2/3.5 = 714.3 RPM...
  28. J

    Drawing and meshing involute bevel gears in CAD

    Hello, I urgently need to be able to draw a set of bevel gears for 3d printing. The gears I am currently drawing intersect that is their teeth are penetrating each other when the gear turns. Currently using http://www.daycounter.com/Calculators/Bevel-Gear-Calculator.phtml to find the numbers...
  29. T

    Transfer function for a system with lossless gears

    Homework Statement http://postimg.org/image/sd66qty27/ I am trying to understand the impedance terms for the equivalent system in (b) Homework Equations T1/T2 = N2/N1 The Attempt at a Solution I just don't understand why the impedance before the gears have to be multiplied by (N2/N1)^2...
  30. Z

    What gears to use to reduce fan speed from fast moving motor

    hey, I am building a fan, but I need the fan blade to move relatively slow, slow enough to see each panel on the blade. I am expecting to use a gear system with a belt. What gears should I use to active this?
  31. K

    Is there any way of finding force on gears through torque?

    Homework Statement I have an assignment which is asking me to calculate the minimum diameter of a shaft. Shaft length is 300 mm. The shaft is held between two bearings with one on the left hand side and one on the right 220 mm away. At 143 mm there is a spur gear and at 300 mm(at the end) is a...
  32. L

    Planetary Gears: Relationships Between Tooth Counts

    there is a relation between the no of teeth in ring gear,sun gear and plant gears are there(2R=S+P) Like that any relation between no teeth in plant and sun gears?
  33. C

    Plastic vs metal gears / parts

    Hello, I wonder whether I can replace the Metal gears and other parts with Plastic material? If so, what kind of plastic material should I use? There is no heat and the force is also not that great but the speed is. This is not for toy but industrial machinery, with gear diameter of about 10...
  34. Mingsliced

    Simple Gear Train Efficiency and Torque Help

    Homework Statement I'm on the very last section of a question for the design of a simple gear train. I've managed to design the gear train with all criteria fulfilled and I am confident that it is correct. I just need clarification that my calculations thus far are correct and also a fresh...
  35. C

    3 gears and the torque on the support

    Homework Statement I need to find if there is a torque on the support with 3 gears: http://imageshack.com/a/img901/8954/mFzBas.png The Gear1 is forced to turn at 3w by an external device. Gear2 and Gear3 must follow. Homework Equations None The Attempt at a Solution I drawn all forces...
  36. J

    Are 3D Printed Gears Viable for Professional Use?

    I am looking for a very specific sort of gears. And I know they don't exist in any stock so I am convinced I need them custom made, googling gears really just gives me sloppy results. I'm not finding any professional-looking websites. They look sketchy or boring at best, definitely off-putting...
  37. M

    Designing a Gear Train: Power Transmission and Input Power Calculation

    Homework Statement A gear train is to be designed to transmit power from shaft 1 to shaft 2 with the following condition: Shaft 1 (driven by an electric motor) rotates at 100 revs min–1. Shaft 2 is to rotate at 400 revs min–1 in the opposite direction to shaft 1 against a load of 200 Nm...
  38. W

    Gears Problem -- tray for holding the disk in a tabletop Blu-ray player

    Homework Statement The mechanism that operates the load/unload tray for holding the disk in a tabletop Blu-ray player uses nylon spur gears, a rack, and a belt drive. The gear that meshes with the rack has a module of 2.5 mm. The gears have the numbers of teeth indicated, and the two sheaves...
  39. R

    Help with Bending Moment Diagrams & Shaft Design Questions

    Hi! Can someone please point me in the right direction with this? I'm having trouble and any form of help would be greatly appreciated :) It's a homework question! A rotating shaft is able to transmit 4kW of power whilst rotating with a speed of 450 revolutions per minute. The maximum torque at...
  40. R

    Self locking gears for parabolic solar concentrator

    Hello everyone, my question is: Would be ok to use a self locking gear like a worm gear for a solar tracker system on a 2 ton parabolic mirror dish? Would it be necessary some kind of brake system, or the worm gear would be enough? If so, are there any type of self locking gears besides the...
  41. T

    Optimizing Gear Train Simulation with Exponential Acceleration and Braking

    Hi: I'm building a computer simulation for a 3 gear train system. So far the gears rotate with mouse movement horizontally. Now I'm adding a fictitious motor and braking system to start/stop rotation with mouse clicks. I multiplied the rotation angle by [1-e(-t/TC)] to simulate exponential...
  42. G

    Torque question involving gears

    Lets say you have two sets of gears with a combined 200:1 ratio. There's a worm and worm gear + two spur gears that rotate a welding table via a hand crank going to the worm. If the torque load from the weldment on the table was, say, 9375 in-lbs... then to calculate the force needed on...
  43. K

    Overlap ratio or axial contact ratio in helical gears

    Hi, I am trying to understand the Overlap Ratio (OR) / axial contact ratio of a helical gear pair. Unlike transverse contact ratio, I am unable to understand OR so easily. What does it mean if the OR is exactly 1? What will happen practically when it goes less than one? Thanks.
  44. P

    Force = mass * acceleration. A question about gears.

    This question is about push bikes, but could be applied to anything with a versatile engine and a gearing mechanism. My bike is propelled by pushing on the pedals. Whether I use a high or low gear, the force remains the same. If the force and mass remain constant, how come I can accelerate...
  45. K

    What does the 'n' curve in the Harris diagram for gears signify?

    Hi, I started reading about mesh stiffness and came across an interesting diagram called “Harris diagram” which represents the relationship between profile corrections and transmission error. Naturally, I ended up with few doubts, that I thought I could ask : 1. I am unable to understand the...
  46. K

    Reason to avoid tip contact in gears

    Hi, When I was studying some gear drawings, I found the tip relief given for all the gears. I find the reason that it avoids the contact between tip of driving flank and root side of driven flank. What is the intention of avoiding this condition? What if I don't give a tip relief? Thanks.
  47. B

    How many gears to rotate a 34mm dial 28.07 degrees?

    Okay, I am no math genius here, so this may sound like a stupid question, but I am curious to know, how do I find how many teeth a gear will need and how big or small it should be to rotate a 34mm dial 28.07 degrees? Cheers
  48. B

    Reduction Gears: Solving Math Problem for 34mm Dial

    Okay, so I am having a problem, I'm not the greatest at math, here is the problem: I need a set of reduction gears, my plan is to have a gear attached to a shaft (base diameter of this first gear is 33mm) with 50 teeth (maybe?) To turn a reduction gear that will be on another shaft that will...
  49. K

    Why are two meshing gears made of different face widths?

    Hi, I observe in an automobile transmission that two meshing gears of same material are never of same face widths. Either the driver of driven is a couple or more millimeters wider than the other. Most of the time (not always) the pinion is wider than the gear. Though I can assume that the...
  50. E

    Need help getting started with gears

    I'm trying to design a system of two arms connected by a couple of gears. The attached picture shows the setup better than I can describe it. Note, the arms are of equal length and the gears are of equal size. What I'm trying to understand is how to calculate the optimal number of teeth per...
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