Calculating feed rates and recycle stream flow rate

In summary: The recycle stream flow rate can then be calculated using the given information about the feed and product streams. In summary, the demand for compound S is 5.00k mol/h and it is synthesized in a gas-phase reaction. The reaction equilibrium constant at the operating temperature is 0.1 atm^-1. The feed to the process is a mixture of A and hydrogen, with a resulting mixture of 3 kmol A/k mol H2, at an absolute pressure of 10.0 atm. The reaction products are in equilibrium and are sent to a separation unit to recover pure S. The feed rates of hydrogen and A, as well as the recycle stream flow rate in SCMH, can be calculated from the given information.
  • #1
kari82
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The demand for a particular hydrogenated compound, S, is 5.00k mol/h. This chemical is synthesized in the gas-phase reaction A + H2 = S.

The reaction equilibrium constant at the reactor operating temperature is

kp=ps/(pa x ph2)=0.1 atm^-1

the fresh feed to the process is a mixture of A and hydrogen that is mixed with a recycle stream consisting of the same two species. The resulting mixture, which contains 3 k mol A/k mol H2, is fed to the reactor, which operates at an absolute pressure of 10.0 atm. The reaction products are in equilibrium. The effluent from the reactor is sent to a separation unit that recovers all of the S in essentially pure form. The A and hydrogen leaving the separation unit form the recycle that is mixed with fresh feed to the process. Calculate the feed rates of hydrogen and A to the process in k mol/h and the recycle stream flow rate in SCMH (standard cubic meters per hour).

I have been working on this problem for a while now, and I'm not able to figure out how to solve it. My first question will be, can I assume that kp=0.1=ys x (10 atm)/ 0.25(10atm) x 0.75(10atm) because the products and reactants are at equilibrium? Then, what the 5 kmol/h means? is it the product stream? Should I assume a feed stream of (for example) 100 kmol/h...

Thank you very much!
 
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  • #2
Yes, you can assume that kp=0.1=ys x (10 atm)/ 0.25(10atm) x 0.75(10atm), since the products and reactants are in equilibrium. The 5 kmol/h is the rate of production of S, so it is the product stream. You could assume any feed stream, but it should be consistent with the given information (i.e. the feed must contain 3 kmol A/k mol H2). Once you have assumed a feed rate, you can calculate the feed rates of hydrogen and A to the process in kmol/h, and then convert them to SCMH using the molar volume of the respective gases.
 

1. How do you calculate the feed rate for a process?

The feed rate for a process can be calculated by dividing the total amount of material to be processed by the time it takes to process it. This can be expressed as mass per unit time (e.g. kg/hr) or volumetric flow rate (e.g. m3/hr).

2. What factors should be considered when determining the feed rate?

The feed rate should be determined based on the desired production rate, the capacity of the equipment, and the characteristics of the material being processed. Other factors such as safety, cost, and environmental considerations should also be taken into account.

3. How do you calculate the recycle stream flow rate?

The recycle stream flow rate can be calculated by subtracting the feed rate from the total process flow rate. This assumes that the recycle stream is the only additional stream entering the process.

4. Why is it important to accurately calculate feed rates and recycle stream flow rates?

Accurate calculations of feed rates and recycle stream flow rates are crucial for maintaining process efficiency and meeting production targets. Any errors can result in wasted materials, increased costs, and potential safety hazards.

5. How can changes in process conditions affect feed rates and recycle stream flow rates?

Changes in process conditions such as temperature, pressure, and composition can affect the properties of the material being processed, which in turn can impact the feed rate and recycle stream flow rate. It is important to monitor and adjust these parameters to maintain consistent and optimal process performance.

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