Checking thermocouple knowledge

AI Thread Summary
Thermocouples operate by measuring the temperature difference between two dissimilar metals at different junctions. The introduction of copper extension wires creates additional junctions, leading to extra electromotive force (EMF) that can complicate temperature readings. Temperature controllers may not compensate for this additional EMF, affecting accuracy. Using extension or compensating cables made from materials similar to the thermocouple can mitigate this issue. Proper understanding of thermocouple principles is crucial for accurate temperature measurement.
Micko
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Hello to all.
I want to check my knowledge about theory nad principles of thermocoupels.
Please can you read .pdf file in attachment and comment?
Thank you very much in advance.
 

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I wouldn't recommend Cu extension wires

Thermocouples work on the principle of having two dissimilar metals at unknown temperature (the measuring temperature) and at known temperature (the cold junction). By introducing copper into the mix, you are creating two additional junctions (for K-type thermocouples, you would have Cu/Ni-Al and Cu/Ni-Cu). These extra junctions introduce an additional EMF, unless they are held at 0ºC. Temperature controllers having built-in temperature compensation capabilities are not set up to correct for this additional EMF, as you mention. I would amend the following sentence, which refers to figure 1: "Here, compensation cables are not used and thus mV signal at controller end is proportional to (T1 - T2)." The mV signal measured at the controller will be the sum of a voltage that is proportional to (T1 - T2), and an additional voltage, which is proportional to (T2 - T3). The use of extension or compensating cables eliminates this additional voltage by using materials that are similar in the thermoelectric series to the thermocouple material.
 
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