What is Steel: Definition and 839 Discussions

Steel is an alloy made up of iron with typically a few tenths of a percent of carbon to improve its strength and fracture resistance compared to iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant need typically an additional 11% chromium. Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, machines, electrical appliances, and weapons. Iron is the base metal of steel. Depending on the temperature, it can take two crystalline forms (allotropic forms): body-centred cubic and face-centred cubic. The interaction of the allotropes of iron with the alloying elements, primarily carbon, gives steel and cast iron their range of unique properties.
In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile, or soft and easily formed. In steel, small amounts of carbon, other elements, and inclusions within the iron act as hardening agents that prevent the movement of dislocations.
The carbon in typical steel alloys may contribute up to 2.14% of its weight. Varying the amount of carbon and many other alloying elements, as well as controlling their chemical and physical makeup in the final steel (either as solute elements, or as precipitated phases), slows the movement of those dislocations that make pure iron ductile, and thus controls and enhances its qualities. These qualities include the hardness, quenching behaviour, need for annealing, tempering behaviour, yield strength, and tensile strength of the resulting steel. The increase in steel's strength compared to pure iron is possible only by reducing iron's ductility.
Steel was produced in bloomery furnaces for thousands of years, but its large-scale, industrial use began only after more efficient production methods were devised in the 17th century, with the introduction of the blast furnace and production of crucible steel. This was followed by the open-hearth furnace and then the Bessemer process in England in the mid-19th
century. With the invention of the Bessemer process, a new era of mass-produced steel began. Mild steel replaced wrought iron. The German states saw major steel prowess over Europe in the 19th century.Further refinements in the process, such as basic oxygen steelmaking (BOS), largely replaced earlier methods by further lowering the cost of production and increasing the quality of the final product. Today, steel is one of the most common man made materials in the world, with more than 1.6 billion tons produced annually. Modern steel is generally identified by various grades defined by assorted standards organisations.

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  1. P

    Steel pipe under high external pressure

    Hi, We have a steel tube with yield limit 1000 N/mm2. It is 250 mm long, outside diam. is 76 mm, inside diam. is 60 mm. It is plugged at both ends. Inside pressure is 0 (zero) and outside pressure due to submersion is 69 Mpa. Will this be safe? How can I calculate what pressure that would be...
  2. F

    Evaluating the capacity of steel plate

    Hello All. I'm trying to evaluate a design based on first principles. I have 2 trusses made from RHS (simple A frame) between which I wish to tech-screw a sheet of 2.9 mm galvanised sheet. Loading will primarily be from material (i.e. soil to a max depth of 400 mm) being placed on the...
  3. mrspeedybob

    A block of cheese hits a steel wall

    ...at greater then the speed of sound in cheese. The leading molecules of cheese cannot transmit the force of impact backward because the speed of force propagation is limited by the speed of sound in cheese so the molecules must move either sideways or into the steel. If the steel is strong...
  4. S

    How can I speed up RUSTING STEEL?

    I want to make a sheet of 1/4" steel rust through completely in a short amount of time (2-3 weeks). What is the best way to accomplish this, if possible?
  5. S

    Misc. Create Steel Art: Smiley Faces to Complex Structures

    Anyone? Anything? Even if I'm making little smiley faces on graphite? I'd love to make something that's more complex using steel, even if I have to stitch it together atom by atom.
  6. S

    Ohms Law and Its Practical Limits: Investigating a 10um Steel Wire

    Does Ohms Law have practical limits? For example:A piece of steel wire of length of length 10um and of CSA 20E-10. Can we calculate the resistance of such a tiny piece of wire (resistor) in the usual way? thanks
  7. S

    Superhero punching through a wall, breaking point of steel

    Homework Statement Comic-book superheroes are sometimes able to punch holes through steel walls. (a) If the ultimate shear strength of steel is taken to be 2.60X10^9 Pa, what force is required to punch through a steel plate 1.60 cm thick? Assume the superhero's fist has cross-sectional...
  8. H

    Finding the natural frequency of a steel beam

    Homework Statement I am trying to calculate the natural frequency of a steel beam. Homework Equations I=1/12*W*T^3 Volume= T*W*L M0=V*ρ K=(3EI/L^3) Meff=(33/140)*M0+Mend ωn=√(k/Meff) The Attempt at a Solution This should be a simple plug and chug problem but I can't see what...
  9. C

    Price of 9 5/8 inch Steel Pipe

    Dear all I am trying to work out a price of steel pipe that I have. I have 900 metres of 9 5/8 inch pipe it weighs 40 pounds per foot and the price is $1,600 a metric ton. Now if I want to get the price per metre then I understand that I have to divide by 2204.62, which is about how many...
  10. S

    Calculating Axial Stress for a 16mm Steel Bar Under 25kN Load

    A steel bar that is 16mm in diameter is resisting a force of 25kN. What is the normal axial stress in the bar(MPa) Since MPa = N sqmm would it be 25kn/(0.016m x 0.016m) Im more after the process on how to get the answer than the answer itself.
  11. P

    Torsional Shear Strength of steel tubes

    Does anyone have any empirically based equation for estimating torsional shear strength of a tube made from a given steel. I've seen "estimates" ranging from 57% UTS to 75% UTS, but nothing empirical. I'm open to anything based on UTS, a given offset strength, or JAEL yield. Thanks!
  12. B

    Fatigue Properties of Duplex Stainless Steel

    Hello All, I'm hoping someone can assist me in locating a stress amplitude vs. cycles curve (S N curve) for a Duplex Stainless Steel. The particular material I'm using is SAF 2205. I have been searching far and wide, including the Atlas of Fatigue Curves, but I have not been able to find...
  13. L

    Jominy Quench test of different steel alloy samples

    Hi, So the other day we performed the Jominy quench test on 4 different steel samples. We followed the standard procedure (heating to austenite, then quenching it at one end, then polishing and etch it for micrograph examination) Now I need to write about the expected phases in each steel sample...
  14. M

    Passivation vs Zinc Clear Coating of Stainless Steel

    Is Passivation to s/s = to Zinc Clear Coating of s/s? I know passivation is adding a layer of chorosion inhibtor the the surface so can this layer be clear zinc or are these different means of coating s/s?
  15. W

    Steel Making process (always half explained)

    Hi, I want to try and make some steel alloy in an induction furnace. I have gone through youtube, Engineering Books, Internet and yet I haven`t found an answer that will completely explain how to make steel alloy. In what form are the components like Si, P, Mg, Mn etc added to...
  16. J

    What is the stress in the steel ring?

    Homework Statement I need help specifically with b. The inner diameter of a steel ring is 2.0000 cm, and the diameter of an aluminum disk is 2.0100 cm. Both are at 430 C. At what common temperature will the disk fit precisely into the hole in the steel ring? b) If after the aluminum disk is...
  17. M

    ALON-Does anyone know the strength of this material compared to say, steel?

    Lattice Constant: 7.956A – 7.936A Density: 3.696 – 3.691 g/cc Form: Polycrystalline Melting Point: 2150°C Young's Modulus: 46.9x106 psi Shear Modulus: 18.9x106 psi Poisson's Ratio: 0.24 Hardness: 1850 Kg/mm2 (Knoop Indentation, 200g load) Fracture Toughness: 2.0 MPa-m1/2...
  18. 1

    Calculating the dead load of a mild structural steel

    Homework Statement A mild steel beam has a solid square cross section of 100mm and is simply supported by two supports 3m apart. calculate the dead load that can be safely supported when applied to the middle of the beam? Homework Equations The Attempt at a Solution given data...
  19. V

    What size steel tubing is needed for a cantelever beam with a 2000 lb load?

    Cantilever Steel Tubing Beam Homework Statement I am trying to design on paper a cantelever beam made of steel rectangle tubing. One 60" vertical section will be bolted to the concrete while a 2nd section 40" long will be welded to the top hanging over horizontally. At the end of the...
  20. B

    Magnetizing Magnets Through Steel: Answers to Your Questions

    Hi, I once read (but simply now cannot find the site again!), that if you magnetize a magnet through steel, you can make it thousands of times stronger. Is this when you create the magnet, or does this mean when you build a magnetic generator, you need to attach the magnets to steel to...
  21. V

    I want to buy some kind of steel for research,do me a favour thankyou

    I want T91 steel with high quality,but not very much for irradiation research.I would be very thankful if someone shows me where I can get some.
  22. S

    Steel - Youngs Modulus, Poisson Ratio

    Hello, Quick question on how you would go about calculating this. A grade of steel has the following properties; Tensile strength = 300 N/mm^2 - (not relevant?) Youngs Modulus = 200 GPa Poisson Ratio = 0.3 The grade of steel is 2m long, with a 20mm cross sectional area. It is positioned...
  23. I

    Sound wave propagating from water through steel

    Homework Statement A sound wave with frequency 2 MHz is propagating through water and hits a ship hull made out of steel. The effective value (RMS?) of the acoustic pressure in water is 1kPa = P0w. The acoustic impedance Zw for water is 1.46*106 and for steel Zs it is 4.03*107. The wave...
  24. K

    Finding Composition of Carbon Steel API 5L Grade B Schedule 40

    Hello, I have one short question. Can I somehow get the information of the composition of the material (percantage of certain metals inside) if I have these data about it: carbon steel API 5L Grade B Schedule 40? I would appreciate your help veeery much! Regards Amy
  25. B

    Steel Pole Strength: Calculating Thickness & Weight Limits

    Hi, I am a newby to all of this, can't find any good answers on the internet, hope someone with experience can help! If I have a solid steel pole with a length of 50 cm, hang this from a roof, and want to hang a 7 kg object from this pole, how thick does the pole have to be? If I reduce...
  26. C

    Creep rates of steel and wood.

    Hello Is there some data or some formulas to calculate how much does steel wire creep at a constant stress? If I have, for example, a 1 m steel string with 1 mm diameter under a constant tension of 1000N at a temperature of 20C, how much does it creep or lengthen in a year? I tried...
  27. F

    Magnetic resonances of different steel grades

    Ok folks, newbie here, with ideas of granduer. I need to find out if the magnetic resonances of 304 stainless and 316 stainless. I know that the differnet compositions of metal alloys will have diferent magnetic properties. ie, the amount of iron ferrite in stainless should have a corresponding...
  28. P

    Steel Top + Magnet: Does It Matter?

    a steel top which remains upright when not spinning has an electromagnet pulling on it from the side. Q=does it make any diff how much the emagnet moves the top sideways if the top is spinning or not? Please dirregard the friction factor at the bottom point of the top. thanx
  29. A

    Explain this terminology Steel Cord?

    What do people in the industry usually mean by steel cord? Is it the same as steel wire, steel rope? Pictures, Wiki, professional article/dictionary would be appreciated. I googled it but the results are still quite too blurry. Thanks in advance!
  30. M

    Journal Bearing Steel Epoxy Repair?

    A camshaft journal bearing was damaged due to oil starvation. after camshaft is replaced. Using a proper epoxy resin to fill in the damaged / pitted journal surface then honing the journal back to the standard size. After that adding groves or small pits that would work as oil pockets...
  31. B

    Measuring Resistance: Bridge Deck Steel Bars & Wire

    Hello, I had to measure the resistance between different sets of bridge deck reinforcement steel bars using a Wavetek HD110T multimeter and a wire. The values varied between 1.9 to 2.8 ohms. When I measured the resistance of the wire itself, it came out to be 2.1 ohm. I could not...
  32. I

    Keel design, high tensile steel elongation

    To simplify things, I have assumed the keel section is a rectangle and not a foil. (Also, these specs are taken from an existing design.) dimensions: keel 38cm (width/chord) X 3.8cm (height/thick), length 1.64m, bulb 445Kg Using beamboy, (cantilever with weight at end) the deflection is:-...
  33. W

    Stainless steel electrodes act as battery?

    I have two probes. They consist of a stainless steel cylinder inside another, one held by epoxy and one held by acrylic. I can measure a voltage difference between them. I have placed them in tap water and applied a 5V difference across them then disconnected the voltage. The problem is that...
  34. B

    Does Steel Remain Magnetic Above its Melting Point?

    Does anyone know if steel is still magnetic at over it's melting temp? If it does lose it's magnetic properties as a liquid, at what point does it happen? Gradual or at a certain temp?
  35. C

    Calculation of Thermal stress in a steel cube put inside another bigger steel cube

    Hi. I am trying to calculate the thermal stresses in a steel cube which is placed inside another steel cube of bigger dimensions, supported by steel bars at the base and sides. Both the cubes are in contact with fluids at different temperatures. Can someone please suggest the methodology as i...
  36. D

    How Does IPE500's Bending Resistance Influence IPE400's Buckling Coefficient?

    in a question i have been asked to assess a steel structure made of two IPE beams given the attached schematic my question is regarding the buckling of the IPE400, to find the coefficient "K" i have used the julian-lawrence nomogram. as far as buckling about the Z axis goes, the...
  37. S

    Support a leaning Steel Sheet Pile

    Hello all, I am currently working on a project which entails the following: There is a steel fence which is welded to steel sheet pile which is slowly beginning to collapse; much similar to that of the "Leaning Tower of Pisa". The sheet pile is driven 12 feet into the ground and the fence...
  38. Telemachus

    Coefficient of rolling friction steel over aluminium

    Hi there. The thing is that in my laboratory project me and my companion tried to determine the rolling coefficient resistance for a steel ball rolling over an inclined plane of aluminium. Everything is fine till there, I've donde almost all the work. The thing is that I wanted to reference...
  39. T

    Calculate the fundamental frequency of a steel rod

    Homework Statement Calculate the fundamental frequency of a steel rod of length 2.00 m. What is the next possible standing wave frequency of this rod? Where should the rod be clamped to excite a standing wave of this frequency? Homework Equations Fn=nv/2L The Attempt at a Solution since the...
  40. I

    Linear expansion of steel question

    Homework Statement The question i need help on is question 6 part (c). I think I need to use the equation: 2. Equations used: \DeltaL = \alphaL\DeltaT Linear expansion of steel: 12x10 K^-1 (\alpha) Density of steel: 7800 3. My attempted solution: I tried substituting in the...
  41. T

    Designing a Reinforced Concrete Beam: 8.2m Span, C30 & High Yield Steel

    a beam with an effective span of 8.2m is required to carry uniformly disributed loading of gk = 12 kNm-1(in additon to its own self weight) and qk = 10kNm-1. design a suiable reinforced concrete beam using strength class C30 concrete and high yield reinforcement could somone check my...
  42. T

    Selecting a Suitable S275 Steel Universal Beam Section

    steel floor beams span 7.0m and are at 4.2m spacing. the beams are fully laterally restrained by precast concrete floor slabs, 180mm thick, which they support. the floor has to support a speciified imposed load of 5.0 kNm-2. determine a suitable grade S275 steel universal beam section...
  43. R

    Any ideas how I could fill a steel tube with pellets?

    Hello, I have a production problem and would welcome any ideas which would make this task easier. I need to fill a 5 meter tube with pellets of 5mm grain size. The inner diameter of the tube is approx 40mm. Here's the problem...I need to fill the tube while the pipe has only a...
  44. O

    Answering the Steel Tube Problem: Quad Bike A-Frame Strength

    Im making an A frame to tow a quad bike behind a car, i need to know something because it affects the design. Imagine a steel tube of an arbitrary length of 1 inch diameter, and 2mm thick walls.. It will have a specific inherent strength before load causes it to buckle or deform. now drill a...
  45. S

    What Is the Emissivity of Carbon Steel for IR Thermometer Use?

    May i know what is the emissivity for carbon steel ? Is it suitable for me if i using IR thermometer(with emissivity 0.95fixed) to measure cutting temperature ?
  46. P

    Tensile strength of W1 tool steel before hardening

    I would appreciate some help in finding data if any is available, on tensile and/or yield strength of W1 water-hardening tool steel in the annealed condition. All data I have been able to find makes reference to mechanical properties in hardened and drawn condition, because that's what you do...
  47. M

    Heat treatment of steel and the effect on it's hardness

    Newbie to the forum, so forgive me if I post this in the wrong place! If I heat steel (a bearing outer race to be exact) from room temperature to approx 200C, the hardness of the steel will reduce. If the temperature is then allowed to reduce back to room temperature, what will happen to the...
  48. N

    Calculate Force on Steel Wall from Water Flow

    We have a water pipe which is 750mm diameter assumed running full with a flow rate of 152l/s. When the water exits the pipe there is a steel wall approx 1.2m in front of it and I need to determine the force that the water exerts on the wall? I have claulcated that the water is running at...
  49. W

    RV folding table - Steel Tube question

    Hi All, Thanks for your time. I'm not an engineer nor do I play one on TV. Last time I did any load calculations was in a some college M.E. classes and that was so long ago we were all still using slide rules just a couple years before. No really. I'm going to build a fold-up table for my...
  50. R

    Torque required to accelerate a steel shaft

    Background - I am a retired aeronautical and mechanical engineer (70 years old) and closed my consulting/manufacturing firm about 2 years ago. My technical books are still in storage and I can't get to them right now. A friend has asked me to assist with some machine design calculations and...
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