Actuator-solenoid valve circuit

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Discussion Overview

The discussion centers around a circuit designed to control a pulsating actuator-solenoid valve system, specifically addressing issues with multiple solenoids operating at different frequencies. Participants explore potential modifications and troubleshooting strategies for the circuit, which utilizes a 555 timer for pulse generation.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant describes a circuit with four parallel solenoids controlled by potentiometers, noting that while individual solenoids function correctly, issues arise when attempting to operate them at different frequencies.
  • Another participant suggests adding a diode across the solenoid coils to prevent back EMF from affecting the circuit.
  • A different participant emphasizes the importance of protection diodes, proposing that voltage glitches from one timer may interfere with others, and recommends testing with varying frequencies to diagnose the issue.
  • One participant hypothesizes that the power supply may be inadequate under load, recommending a more robust power source and additional bypass capacitors near the 555 timer.
  • A participant expresses realization that signal mixing may be occurring and questions whether to add a diode in series for unidirectional signaling, while also confirming the use of a capacitor in parallel with the timer.
  • Another participant mentions soldering a 1N4148 diode in series and parallel, expressing concern about its ability to handle the required current pulses.

Areas of Agreement / Disagreement

Participants present multiple competing views regarding the causes of the circuit's issues and potential solutions. There is no consensus on the exact problem or the best approach to resolve it.

Contextual Notes

Participants discuss various assumptions about circuit behavior, power supply adequacy, and the role of diodes, but these aspects remain unresolved and depend on specific circuit configurations and conditions.

Who May Find This Useful

Electronics enthusiasts, engineers working with solenoid control systems, and individuals troubleshooting similar actuator circuits may find this discussion relevant.

Bassalisk
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So I designed a circuit. It is controlling a pulsating actuator-solenoid. I used a power BJT as shown in attachment.

Now I have a problem.

As you can see all 4 circuits are in parallel. As a consequence, all 4 solenoids have one lead in common.

When I test each subcircuit, it works fine. You can see in the attachment a picture of my circuit. Left 8 leads are going to potentiometers. Each potentiometer is controlling one solenoid. As I said, when only one solenoid is connected it works fine, I can adjust the speed of pulses as I desire.

But when I put all 4 solenoids, and turn on the circuit something bizarre happens. If they are all at the same frequency, ergo all pots are at same level, they pulsate ok. But when I change one of the solenoids frequency, it shuts off(that solenoid). Others stay the same, but of course other 3 are at the same frequency. It doesn't pulsate slower nor faster.

As if my circuit does not withstand multiple frequencies.

Am I making some obvious mistake?

Can this circuit be modified, or are there any other circuits for this mechanism to work?

Idea is to control the flow of water. Valve opens and shuts and that controls how much water is sprinkling. Those pots are controlling the speed of those impulses.

I used 555 timer to do this.
 

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Could it be that you need a diode across the coils?

http://www.kpsec.freeuk.com/images/diopro.gif
 
Last edited by a moderator:
You should have the protection diodes in #2 regardless of your problem.

When one timer switches, the relay may be putting a voltage glitch into the power supply lines that is triggering the other timers with a similar time constant, and/or resetting the "odd one out" so it never manages to trigger.

Try your circuit with the "odd one" triggering both faster and slower than the other three. That might prove the point.

I would have separate the "analog" and "digital" power supplies. Make a simple smoothed power supply for the timer chips, that takes power from the 24V supply and delivers a lower regulated voltage to the timers. E.g. a 7815 regulator chip, or even a zener diode regulator. Use that to power the top end of R3, R8, etc.
 
i'd wager your power supply is 'collapsing' under load of multiple solenoids.

first try a really stout supply like a car battery

and with 555's, power supply bypassing is important especially if leads are long.

try a couple thousand uf real close to the 555's, and a 0.1 ceramic even closer.

that should change symptoms, at least.

hands on is way to learn. keep it up!
 
Omg it looks so obvious! How could have I missed that?!? Signals are in deed mixing up.

Power supply isn't the problem mr. jim. I was given 300 Euro, industrial 24V power supply, used in many machines today. It is giving out 24V all the time.
Yes, these guys really trust me.

One more question though. In addition of putting a diode in parallel, should I try putting a diode in series too?

To ensure I am getting one way signal?

To emphasize, my circuit has frequencies from 1Hz to 20Hz.About that capacitor, I put 10 uf in parallel with 555 timer. Like in the picture below. Is that what you are talking about?

http://pokit.org/get/e212cc400b6d6f4eddcc49bc17d7e2cd.jpg
 
Last edited by a moderator:
To add: I soldered in series a 1N4148 diode and in parallel. I hope it will withstand pulses of 200 mA, datasheet says it will...
 

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