Alternate to a proportional linear solenoid

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SUMMARY

The discussion focuses on creating a circuit that mimics the functionality of a proportional linear solenoid using gears, motors, and relays. The user seeks to hold a spring compressed at a specific distance based on current input (12V, 25 Kg spring force, 10 cm distance). Recommendations include using high-quality motors like Maxon for consistent torque, as well as considering servo or stepper motors instead of typical DC motors to achieve the desired control and performance.

PREREQUISITES
  • Understanding of DC motor characteristics and behavior
  • Knowledge of gear mechanisms, specifically spur gears and rack systems
  • Familiarity with servo and stepper motor functionalities
  • Basic principles of electrical circuits and current control
NEXT STEPS
  • Research the specifications and applications of Maxon motors for precise torque control
  • Explore the design and implementation of servo motor systems for linear motion
  • Study the mechanics of cam follower mechanisms and their alternatives
  • Investigate the principles of current control in motor applications to optimize performance
USEFUL FOR

Engineers, hobbyists, and designers interested in robotics, automation, and control systems who are looking to replicate the functionality of proportional linear solenoids using alternative mechanical solutions.

TammyHere
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I am trying to build a circuit using gears, motors, and relays only which mimics the motion of a proportional linear solenoid i.e. Hold a spring compressed at a certain distance depending on the current passed, and push/ release it further based on the increase/ decrease of current. (V=12 V, Spring Force in Kg = 25, distance = 10 cms). For now, I am seeking help in the design, what to use and how to use.

I am trying to use a cam follower mechanism but it doesn't work out. Can you please help me out in this regard?

Thanks in advance
 
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For your typical DC motor, the shaft torque will follow the current, and the motor free speed will follow the applied voltage. The torque will also dip as the motor's shaft angle varies. Some high quality motors (like Maxon) are designed to have a more consistent torque versus angle. You will also have all the difficulties that stiction bring. With a good quality motor, a spur gear, and a rack it should behave somewhat like a solenoid drive.
 
I don't see how you do this with a "normal" motor unless you are running it "stalled". You need a servo or stepper motor, I think. Am I missing something?

http://en.wikipedia.org/wiki/Servomotor
 

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