Bending a beam from straight to an arc with axial force

AI Thread Summary
The discussion centers on the mechanics of bending a straight beam into an arc using axial force, particularly in the context of replacing a coil spring with a thin metal sheet. The participants emphasize the importance of understanding beam bending calculations and the behavior of Euler columns under load. A diagram of the problem is shared, detailing the use of spring steel and the goal of achieving a repetitive bending motion. Key considerations include the effects of sudden load application, the need to avoid overstressing the beam, and the potential benefits of beveling the ends to control buckling direction. Overall, the conversation highlights the complexities of beam mechanics and the need for precise calculations and testing.
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Hi,

If I have a straight beam and I start to push its ends towards each other with force F, the beam will obviously bend into an arc. What is the height/amplitude at the center of the arc when the beam length is l and the beam ends have been displaced by d. How much force (P) the center part can withstand before the beam starts to become straight again.
 
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What research have you done so far? This sounds a bit like homework, and we need to know more about your background before we can answer appropriately.
 
Well, definitely not a homework. Haven’t done those in a decade. I stumbled into this problem in one design where a tall coil spring was used in a very space limited application. I started to wonder if the coil spring could be replaced with a thin metal sheet which would be bent into an arc by an external force. Mechanical engineering is not exactly my field and it has been some quite some time since I last studied strenght of materials etc. At the moment I don’t have my old books from which to check so any help into the right direction would be really helpful.
 
Sounds like the classical problem of the elastica. Are you up to speed on elliptic integrals?
 
Are you trying to permanently bend the beam, or do you want to use it as a spring? Either way, we need some dimensions and/or forces. And a diagram is always helpful.
 
Hi,

Here is a diagram of the problem. The steel plate could be made from some spring steel grade, eg. SAE 1080. The idea is that the plate functions as a spring so we have a repetitive cycle from straight to arc and back again. Of course in real life the plate could be pre-bent just a bit, so that the plate would always bend into the correct direction. From mathematical perspective it is probably easier to analyze the movement from straight-to-arc.
BeamBending.jpg
 

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You have an Euler column. Search the term to find the equation. Euler columns can work very well in applications where you want a rigid support that deflects at a particular load. Some things to watch for:

1) If the load is applied suddenly, the inertia of the column will (for a few milliseconds) act to stiffen the column.
2) You need to check that you do not overstress the column at peak deflection. Just run a test where you deflect it twice too far, and see if it comes back to straight.
3) A slight bevel on the ends will cause it to buckle in the desired direction. Do not prebend it.

The equation really does work. I once used some carbon fiber rods as a combination linear pushrod and Euler column overload device. They deflected at exactly the calculated load.
 
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