Bending a beam from straight to an arc with axial force

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Discussion Overview

The discussion revolves around the mechanics of bending a straight beam into an arc under axial force, specifically focusing on the height of the arc and the force the center can withstand before returning to a straight position. The context includes applications in mechanical engineering and material strength considerations.

Discussion Character

  • Exploratory
  • Technical explanation
  • Conceptual clarification
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant describes a scenario where a straight beam bends into an arc when its ends are pushed together, seeking to understand the resulting height of the arc and the force it can withstand.
  • Another participant questions the background of the original poster, suggesting that the inquiry may resemble a homework problem.
  • The original poster clarifies that the problem is not homework but arises from a design consideration involving replacing a coil spring with a bent metal sheet.
  • A participant mentions that the situation resembles beam bending calculations, noting the complexity added by axial and transverse loads.
  • One participant references the classical problem of the elastica and inquires about the original poster's familiarity with elliptic integrals.
  • Another participant asks for additional dimensions and forces, as well as a diagram, to better understand the application and intent behind the bending.
  • The original poster provides a diagram and specifies that the steel plate is intended to function as a spring, allowing for repetitive bending cycles.
  • A participant introduces the concept of an Euler column and suggests searching for relevant equations, while also providing practical considerations regarding load application and potential buckling.

Areas of Agreement / Disagreement

Participants express varying levels of familiarity with beam bending theory and calculations, and there is no consensus on the specific approach or solution to the problem presented. Multiple viewpoints and suggestions are offered without resolution.

Contextual Notes

Participants note the importance of dimensions, forces, and potential pre-bending of the plate, as well as the need to consider the effects of sudden load application and material properties.

Who May Find This Useful

Individuals interested in mechanical engineering, material science, and structural analysis may find this discussion relevant, particularly those exploring beam mechanics and applications involving bending and spring behavior.

Oseania
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Hi,

If I have a straight beam and I start to push its ends towards each other with force F, the beam will obviously bend into an arc. What is the height/amplitude at the center of the arc when the beam length is l and the beam ends have been displaced by d. How much force (P) the center part can withstand before the beam starts to become straight again.
 
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What research have you done so far? This sounds a bit like homework, and we need to know more about your background before we can answer appropriately.
 
Well, definitely not a homework. Haven’t done those in a decade. I stumbled into this problem in one design where a tall coil spring was used in a very space limited application. I started to wonder if the coil spring could be replaced with a thin metal sheet which would be bent into an arc by an external force. Mechanical engineering is not exactly my field and it has been some quite some time since I last studied strenght of materials etc. At the moment I don’t have my old books from which to check so any help into the right direction would be really helpful.
 
Sounds like the classical problem of the elastica. Are you up to speed on elliptic integrals?
 
Are you trying to permanently bend the beam, or do you want to use it as a spring? Either way, we need some dimensions and/or forces. And a diagram is always helpful.
 
Hi,

Here is a diagram of the problem. The steel plate could be made from some spring steel grade, eg. SAE 1080. The idea is that the plate functions as a spring so we have a repetitive cycle from straight to arc and back again. Of course in real life the plate could be pre-bent just a bit, so that the plate would always bend into the correct direction. From mathematical perspective it is probably easier to analyze the movement from straight-to-arc.
BeamBending.jpg
 

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You have an Euler column. Search the term to find the equation. Euler columns can work very well in applications where you want a rigid support that deflects at a particular load. Some things to watch for:

1) If the load is applied suddenly, the inertia of the column will (for a few milliseconds) act to stiffen the column.
2) You need to check that you do not overstress the column at peak deflection. Just run a test where you deflect it twice too far, and see if it comes back to straight.
3) A slight bevel on the ends will cause it to buckle in the desired direction. Do not prebend it.

The equation really does work. I once used some carbon fiber rods as a combination linear pushrod and Euler column overload device. They deflected at exactly the calculated load.
 
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