Brittle Fracture Self Study Question

AI Thread Summary
A tensile load is to be applied to a 50 mm diameter tie bar with surface defects of 1.5 mm depth and a shape factor of 1.4. The fracture toughness of the material is 120 MPa m–0.5, and a safety factor of 3 is required to prevent brittle fracture. The calculations show that the maximum stress (σf) is 626.76 MPa after considering the safety factor. The cross-sectional area of the bar is calculated to be 1963.5 mm², leading to a maximum force of approximately 1200 Newtons. Clarification is sought on the conversion from pressure (1.23 MPa) to force (1200 Newtons).
oxon88
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Homework Statement


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A tensile load F is to be applied to a tie bar. The tie bar is 50 mm diameter. The surface of the bar has defects resulting from the manufacturing process, these have a maximum depth of 1.5 mm and have a shape factor of 1.4.

If the fracture toughness of the material used is 120 MPa m–0.5, determine the maximum load which can be applied if brittle fracture is not to occur. Use a factor of safety of 3.

Homework Equations

Fracture toughness, Kic = σf√Mc = 120 MPa m-0.5

shape factor, Q = 1.4

surface flaw shape, M = 1.21π / Q = 2.7153. Attempt at an Answer

not really sure where to start here. can anyone advise?
 
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KIc=120 MPa m-0.5
Q = 1.4
M = 1.21π/1.4
120 MPa m-0.5 = σf √ ((1.21*π*1.5*10-3) / 1.4)

120 MPa m-0.5 = σf * 0.06382σf = 120 MPa m-0.5 / 0.06382

σf = 1880.29 MPasafety factor = 3

σf = 1880.29 / 3 = 626.76 MPacross sectional area = π*r2 = 3.14 * 252 = 1963.5 mm2

Force = Stress * Area

1963.5 * 626.76 = 1230643.26 pascals = 1.23Mpa1.23Mpa = 1200 Newtonswould this be correct?
 
can anyone help with this please?
 
anyone?
 
oxon88 said:
KIc=120 MPa m-0.5
Q = 1.4
M = 1.21π/1.4
120 MPa m-0.5 = σf √ ((1.21*π*1.5*10-3) / 1.4)

120 MPa m-0.5 = σf * 0.06382σf = 120 MPa m-0.5 / 0.06382

σf = 1880.29 MPasafety factor = 3

σf = 1880.29 / 3 = 626.76 MPacross sectional area = π*r2 = 3.14 * 252 = 1963.5 mm2

Force = Stress * Area

1963.5 * 626.76 = 1230643.26 pascals = 1.23Mpa1.23Mpa = 1200 Newtonswould this be correct?
how did you get 1200 Newtons from 1.23 Mpa?
 

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