Calculating Force for Punching a Hole in a Plate

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SUMMARY

The discussion focuses on calculating the force required to punch a 20-mm-diameter hole in a 25-mm-thick plate with a shear strength of 350 MN/m². The correct approach involves using the formula for shear area, which is derived from the circumference of the hole multiplied by the thickness of the plate. The correct force calculation yields 549.8 kN, achieved by multiplying π (pi) by the diameter (20 mm) and the thickness (25 mm). Understanding the shear area is crucial, as it directly impacts the force required for the punching process.

PREREQUISITES
  • Understanding of shear strength and its units (MN/m²)
  • Familiarity with the formula for area (A=πr²)
  • Knowledge of the relationship between circumference and area in circular shapes
  • Basic principles of mechanics related to shearing forces
NEXT STEPS
  • Study the mechanics of shearing forces in materials
  • Learn about the calculation of shear area in punching operations
  • Explore the application of shear strength in different materials
  • Investigate the effects of varying thickness and diameter on punching force
USEFUL FOR

Mechanical engineers, manufacturing professionals, and students studying material mechanics who are involved in processes requiring hole punching in metal plates.

tsukuba
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Homework Statement


What force is required to punch a 20-mm-diameter hole in a plate that is 25 mm thick? The shear strength is 350 MN/m2.

Homework Equations


σ = V / A

The Attempt at a Solution


The first thing I did was rearrange the formula to isolate for V.
I got the area which (A=πr2) gave me 314.15mm2. I change that to m and then I wne ahead and calculate the force which gave me 110.11 MN

But the answer is 549.8 kN ( they multiplied 20x25xπ to get the area)

Not sure where I am going wrong.
 
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You have to be careful which area you use for A. When the punch punches a hole in a plate, the shear force is not applied perpendicular to the plate. It's the circular punching which shears from the rest of the plate.

If you make a sketch looking at the edge of the plate, you can see quite clearly what the shear area must be.
 
The problem shows me a picture and yes I do see that I use include the thickness of the plate in there but how can I get the value?
The solutions says to multiply pi x 20 x25 but I don't understand where that formula comes from or I get the same value by multiplying 2 x pi x 10 x 25 but again not sure what formula that is
 
It's the circumference of the punched hole multiplied by the thickness of the plate. ;)
 
so multiplying circumference by height gives area as well :S ?
 
Obviously. Look, shearing takes place when two surfaces want to slide over one another. The circumference of the piece being punched out slides over the circumference of the hole left in the plate. Both the plate and the punch out obviously have the same thickness, so the only other property you need to calculate the shear area is the circumference of the hole left in the plate.
 
thank you for the explanation :)
 

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