Calculating pre-charge of capacitors on electric vehicle

[t00mas]

Hello!

I found how to calculate here: http://liionbms.com/php/precharge.php
But the problem is, that when I used online calculator, it gives me that with resistance 531, my charging time to 288V will be about 2.3 seconds instead 5 seconds, that I need.
Online calculator here: http://mustcalculate.com/electronic...p?vfrom=0&vto=288&vs=320&c=1880u&r=531&time=5
We have:

• Capacity that we need to charge in controller: C=1880uF or 0.00188F
• Battery nominal voltage: U=320V
• Time, that is needed to charge controller capacitors to 90% of the nominal battery voltage: t=5s

We need:

1. 90% from 320V
2. Needed resistance R in ohms
3. Maximum current during precharge
4. Energy E in joules
5. Power P in watts
6. Peak power P_Peak in watts

1. U1=(320V/100)*90%=288 V
2. R=t/C/S=5s/0.00188/5=531 ohms
3. I=U/R=320/531=0.6 A
4. E=(C*V²)/2=(0.00188*288²)/2=78 Joules
5. P=E²/T=78²/5=15,6 W
6. P_Peak=U²/R=288²/531=156 W

Is everyithing correct? What is that 5 (S) in 2nd calculation?

Thank you!

 

[BvU]

The 531 $\Omega$ is not right.
Charging a capacitor over a resistance goes according to $$V_{\rm cap}(t) = V_{\rm batt}(1-e^{-{t\over RC}})$$ so of you want $V_{\rm cap} = 0.9 \,V_{\rm batt}$ you need $$ 0.9 = (1-e^{-{t\over RC}})
\Leftrightarrow e^{-{t\over RC} }= 0.1 \Leftrightarrow -{t\over RC} = \ln 0.1\Leftrightarrow R = {-\ln 0.1 \over tC}$$
[edit] mistake (cut&paste while typesetting, see below -- well spotted)
$$ -{t\over RC} = \ln 0.1\Leftrightarrow R = {-t \over C \ln 0.1}$$For the peak power dissipated in the resistance you need $V_{\rm batt}$, not the 288 V.

 

[t00mas]

The 531 $\Omega$ is not right.
Charging a capacitor over a resistance goes according to $$V_{\rm cap}(t) = V_{\rm batt}(1-e^{-{t\over RC}})$$ so of you want $V_{\rm cap} = 0.9 \,V_{\rm batt}$ you need $$ 0.9 = (1-e^{-{t\over RC}})
\Leftrightarrow e^{-{t\over RC} }= 0.1 \Leftrightarrow -{t\over RC} = \ln 0.1\Leftrightarrow R = {-\ln 0.1 \over tC}$$

For the peak power dissipated in the resistance you need $V_{\rm batt}$, not the 288 V.

Hello!

Thank you for your fast reply!
I think there is a small mistake in your equation at the end, because R=-t/(C*ln0.1) or am I wrong?
R=-t/(C*ln0.1)=5/(0.00188*ln0.1)=1155 Ω
The graph is also now correct: http://mustcalculate.com/electronic...?vfrom=0&vto=288&vs=320&c=1880u&r=1155&time=5

4. E=(C*V2)/2=(0.00188*2882)/2=78 Joules - should I use here also battery back voltage?

The needed resistande for 5s charging time is 1155 Ω.

Thank you!