Planobilly said:
I turned the amp on this morning and the intermittent crackling noise came back. It occurs on the low E string and A string. It is the typical sort of noise I have heard many times associated with issues with tube sockets. The sort of noise that is caused by arcing.
Suggestions:
1) The video is pretty good for showing the sound; but it left me wondering, have you tried other guitars into this amp? You seem confident the guitar is not involved, but it never hurts to rule things out.
2) Presumably you've swapped out all your tubes, one by one, with replacements that you know work properly (e.g. tested in another amp & don't have problems)? This is always the first recommended thing to do w/ any sort of problem like this.
3) If swapping tubes didn't locate a problem tube, a good next step is to check for a loose socket. You can do this by
gently wiggling each tube in turn while the amp is live - you don't need to be playing nor have the amp volume turned up particularly high; you just want to see if you get a burst of static for any particular tube. You would probably want to wear leather work gloves or otherwise protect your fingers when touching the power tubes! A very small amount of static is unlikely to be a problem, but a big burst of static might indicate that a pin or pins on a socket needs tightening.
4) If the tube sockets don't seem particularly noisy, you might still go ahead & clean the pin holders on the sockets if they are anything but brand new; this is to make sure no oxidation is getting in the way and creating an intermittent contact.
DeoxIT type D is commonly used for this purpose. You can Google for what the best tool to use for the job might be; you definitely don't want to loosen the pin holders while doing this, so something as simple as roughing up the end of a big paper clip with a file might give you enough of a tool to work with. Of course if the sockets are brand new & looked in good shape when you installed them (no visible oxidation), you could probably skip this step.
If tubes & tube sockets have been ruled out, then the issue is more complex. It is unlikely to be 'arcing' in the sense normally meant in troubleshooting a guitar amp; arcing typically produces more of a popping sound, and is not usually confined to notes of a particular frequency: see
this page on the Geofex web site. BTW if you're not already familiar with Geofex, now is a good time to get acquainted; the site is maintained by R.G. Keen, who is something of a demi-god in the DIY guitar tube amp world. Here's the
home page & here's the
tube amp troubleshooting index page.
Ghost notes or buzzing notes can have a wide variety of causes, e.g. a leaky filter cap, speaker rub, sympathetic resonance of something in the cab or even in the nearby environment, etc. There's also the possibility (as already mentioned) that it's an instability somewhere in the amplification chain that is leading to positive feedback & thus unwanted oscillation (see
Parasitic oscillation in Wikipedia). For a troubleshooting case study of instability of this sort that was solved, see this thread over on The Gear Page (one of the forums I previously mentioned) in which someone experienced a problem with a "fuzzy ghost note" on the low E string:
SOLVED - '74 Bassman 100 Renovation - Fuzzy Ghost Notes on Low Strings? The thread wanders about quite a bit, with considerable speculation by the OP (original poster) about whether the output transformer might somehow be the problem. However, if you go to the OP's final comment in the thread,
here, and scroll down past the pictures, you'll see that he wraps up the thread by reporting that one of those commenting (someone with the handle "pdf64") was correct & the problem had been caused by an incorrectly sized shunt resistor in the negative global feedback loop, leading to instability that caused the "ghost notes." Replacing that resistor w/ a more appropriate value fixed the problem.
Now, an incorrect resistor value in the feedback loop circuit seems unlikely to be the problem in your amp; I get the impression you built this either as a kit or just as sourced parts, but either way, strictly according to the Deluxe Reverb schematic? So presumably you're using the stock resistor values everywhere. HOWEVER - even so it's very easy to create a similar problem (instability in the negative feedback loop) without realizing it. For example poor lead dress can cause this - see comments
#21 and
#25 in that "Ghost Notes" thread for more. So one thing you could do is review your lead dress to see if you've violated any guidelines, e.g. routed wires from different stages too close together as well as too close to being parallel.
I'd also suggest you get more narrowly targeted expert help with this problem than is likely going to be possible on a forum devoted to physics; and so I would again urge you to post on a forum such as The Guitar Page which is specific to tube guitar amps. The "Ghost Notes" thread above appeared on The Gear Page forum titled
Amps/Cabs Tech Corner: Amplifier, Cab & Speakers
You'd get a fair number of mediocre comments over there; but if you got lucky (and it happens pretty often) you'd also get comments from folks there like pdf64, who was so helpful to the OP in the "Ghost Notes" thread. pdf6 happens to be a retired EE who has been modifying & repairing tube guitar amps for several decades, so he not only has an outstanding theoretical background, but also a wealth of guitar-amp specific practical experience that you are somewhat less likely to find here on PhysicsForums (no offense intended to anyone here). There are several EEs over on that forum w/ just as much experience as he has; plus there are several extremely experienced guitar techs, including a number who specialize in troubleshooting & repairing Fenders in particular.
So those are the sorts of people over on that forum who could give you the help you really need - whether or not the problem is in the feedback loop, or elsewhere. The base level membership is free, just as here; and they use the same forum software (Xenforo); so the hassle in starting a new thread there would be minimal. If you do go ahead & post there, I'd suggest starting with a description of the problem, including the video of what it sounds like; a description of the amp build (when, what, whether it's a kit or not, etc.) plus schematic, as you have done here; and then, if you have time, adding a second post with "gutshot" pics of the layout, showing lead dress.
Another good forum is "Music Electronics Forum" - specifically the sub-forum on solving amp problems; they too have some great members who are either guitar-happy EEs, extremely experienced guitar amp repair techs, or both:
Maintenance, Troubleshooting & Repair