Charging lithium-ion cell from a current limited voltage source

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SUMMARY

This discussion focuses on charging a lithium-ion cell using a current-limited voltage source with an input range of 3.7V to 5.4V and a target output of 3.2V to 4.2V. The user cannot utilize simple linear or buck chargers due to the input voltage constraints and is considering a SEPIC converter controlled by a PWM driver and microcontroller (uC). National Semiconductor offers SEPIC controller ICs and a specific lithium battery charger IC, the LM3622, which may meet the user's requirements.

PREREQUISITES
  • Understanding of lithium-ion battery charging requirements
  • Familiarity with SEPIC converters and their applications
  • Knowledge of PWM control techniques
  • Experience with microcontrollers (uC) for circuit control
NEXT STEPS
  • Research the specifications and applications of National Semiconductor's SEPIC controller ICs
  • Study the LM3622 lithium battery charger IC and its implementation
  • Learn about designing and implementing SEPIC converters in power management
  • Explore PWM driver circuits and their integration with microcontrollers
USEFUL FOR

Electronics engineers, hobbyists working on battery management systems, and anyone involved in designing charging circuits for lithium-ion batteries.

gnurf
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I want to charge a single lithium-ion cell from a current-limited voltage source. My "black box" (or rather, it's white -- with a question mark inside) has inputs of ~250mA @ [3.7V to 5.4V], and target output (i.e., the lithium-ion cell) of 3.2V to Vch = 4.2V. Which means: I can't charge the battery at the low end of the input voltage range with a simple linear or buck type charger, and a boost type of charger will not work at the high end of the input range.

Since the output voltage range can be greater or less than the input, I've thought about building a SEPIC converter which could be controlled with a PWM driver and, e.g., a uC. However, I have little experience (and time..) with the ins and outs of SMPS, so I wonder if I would be shooting myself in the foot with this idea.

Ideally, there would be a lonely IC sitting out there somewhere waiting for me to find it, but I've had no such luck in my searches yet.

Any ideas?
 
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gnurf said:
I want to charge a single lithium-ion cell from a current-limited voltage source. My "black box" (or rather, it's white -- with a question mark inside) has inputs of ~250mA @ [3.7V to 5.4V], and target output (i.e., the lithium-ion cell) of 3.2V to Vch = 4.2V. Which means: I can't charge the battery at the low end of the input voltage range with a simple linear or buck type charger, and a boost type of charger will not work at the high end of the input range.

Since the output voltage range can be greater or less than the input, I've thought about building a SEPIC converter which could be controlled with a PWM driver and, e.g., a uC. However, I have little experience (and time..) with the ins and outs of SMPS, so I wonder if I would be shooting myself in the foot with this idea.

Ideally, there would be a lonely IC sitting out there somewhere waiting for me to find it, but I've had no such luck in my searches yet.

Any ideas?

National Semiconductor makes several SEPIC controller ICs. I'm familiar with the LED drive versions, but they have straight voltage source versions as well:

http://www.national.com/cat/index.cgi?i=i//318

.
 
Last edited by a moderator:
Try this lithium battery charger (lonely) IC from National just waiting for you to find it:
http://www.national.com/mpf/LM/LM3622.html#Overview
Bob S
 
Last edited by a moderator:

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