Comparing Round & Square Pipes: Strength & OD, Thickness

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SUMMARY

This discussion focuses on the strength comparison between hollow round and square pipes, specifically analyzing a 15.88mm outer diameter (OD) pipe with a 1.2mm wall thickness versus a 19.08mm OD pipe with a 1.0mm wall thickness. It concludes that for internal pressure resistance, the 15.88mm OD pipe is stronger due to its thicker wall, while for bending moments, the 19.08mm OD pipe exhibits greater strength due to its larger diameter and distribution of material away from the neutral axis. The material used in both pipes is identical, emphasizing the importance of geometry in determining strength.

PREREQUISITES
  • Understanding of pipe mechanics and material strength principles
  • Knowledge of hollow tube dimensions and wall thickness implications
  • Familiarity with bending moments and neutral axis concepts
  • Basic principles of internal pressure resistance in pipes
NEXT STEPS
  • Research the mechanics of hollow tube strength under internal pressure
  • Explore the effects of wall thickness on bending resistance in pipes
  • Learn about the principles of buckling in structural pipes
  • Investigate material selection for optimizing pipe strength and weight
USEFUL FOR

Engineers, structural designers, and material scientists who are involved in the design and analysis of piping systems and frameworks, particularly those comparing the performance of round versus square pipes under various loading conditions.

raj001
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what are the principles regarding pipe OD, thickness & strength as well regarding round and square which one is more stronger. This matter came up becoz there are certain sizes of OD not available in HR but only available in CR, on the other hand there are certain sizes which we can convert form round to square to save material or increase strength. Pls note that we have to find out the following regarding Pipes -

1. If we make a Hollow Round Tube of 15.88mm OD and 1.2mm Wall Thickness, means a weight of 470gm per mtr. Keeping the same weight per mtr, if we make Holow Tube of 19.08mm OD then its thickness will be 1.0mm.

Now our question is, which Hollow Tube will be stronger? Which will bend less when put same pressure on same length? The Tube with 15.88mm OD or with 19.08mm OD as the material used in both of them is same?
 
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raj001 said:
1. If we make a Hollow Round Tube of 15.88mm OD and 1.2mm Wall Thickness, means a weight of 470gm per mtr. Keeping the same weight per mtr, if we make Holow Tube of 19.08mm OD then its thickness will be 1.0mm.

Now our question is, which Hollow Tube will be stronger? Which will bend less when put same pressure on same length? The Tube with 15.88mm OD or with 19.08mm OD as the material used in both of them is same?
Stronger in what sense? Generally when we speak of the 'strength' of a pipe, we're referring to its ability to resist internal pressure. But we might also be thinking of using a pipe to make some kind of framework in which it must resist a bending moment.

For the case of internal pressure, a thicker wall and smaller diameter is stronger because there is more material to resist the forces that tend to split the pipe (ie: lower force per unit area of material).

For the case of a bending moment in a pipe, the thinner wall and larger OD is stronger (up to the point where buckling becomes the primary failure mechanism) because there is more material farther away from the point of bending (called a 'neutral axis) and this allows for larger moments to be resisted in the same way that less force is needed on a longer lever arm to produce the same moment around a fulcrum.
 

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