Calculating Pulse Transformer Frequency at Voltage

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SUMMARY

This discussion focuses on calculating the minimum allowable frequency for a pulse transformer with an ET value of 45 V·μs when fed with a 22.5 kHz square wave at +/-6 VAC. The key formula derived is based on the relationship between voltage and magnetic flux, expressed as Φ = volts × time. For a square wave with a half-cycle duration of 7.5 μs, operating below this frequency risks saturating the transformer. The discussion emphasizes that a bipolar square wave allows for a frequency operation at half the calculated limit due to the core's magnetic flux cycling between positive and negative values.

PREREQUISITES
  • Understanding of pulse transformers and their specifications
  • Basic knowledge of magnetic flux and its relationship to voltage
  • Familiarity with square wave signals and their characteristics
  • Knowledge of frequency calculations and waveform analysis
NEXT STEPS
  • Research the principles of magnetic flux in transformers
  • Learn about the impact of duty cycle on transformer operation
  • Study the effects of frequency on transformer saturation
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Electrical engineers, power electronics specialists, and anyone involved in designing or selecting pulse transformers for applications requiring precise frequency management.

Honk
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Hi.
I need some help in explaining in a simple way how to calculate the minimum allowable
frequency at a certain voltage when selecting a pulse transformer.
The one I'm looking at has an ET value of 45Vusec.

I'm feeding it 22.5KHz at +/-6VAC square wave. It seems to work fine but I fear it is operating out of spec.
Can someone nice her please help me (in s simple way) how to calculate the data from the ET value?

Regards / Honk
 
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Honk said:
Can someone nice her please help me (in s simple way) how to calculate the data from the ET value?

I really like that Butler link.

I'm no pulse transformer expert, but hre's the basic physics you start from.

Volts in a coil is proportional to Δflux /Δtime. dΦ/dt

so Φ = ∫volts dt
for one half cycle of your square wave volts is constant so it can move to other side of integral sign
Φ = volts X time
and they're telling you your transformer can hold enough flux to withstand 45 volt- microseconds, that is 45 volts for 1 microsecond or 1 volt for 45 microseconds
or 6 volts for 7.5 microseconds.

So what is frequency of a square wave with half cycle duration of 7.5 microseconds ?
Any lower frequency saturates it.

Note that is for unidirectional applied voltage.
Since your bipolar square wave drives the core between negative and positive Φmax not zero and max, you probably would get away with running it at half that frequency provided wave is square ie 50% duty cycle ..

See? You knew that already.

old jim
 
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