Effects of rewinding ind. motors with higher resistance that the initial?

In summary, the conversation is discussing a burned 3-phase industrial motor that was recently rewound with a higher resistance per phase. The participants are exploring potential reasons for the high resistance and whether it contributed to the motor burning. Some possible causes of inbalanced resistance are considered, including mis-wired phases, variations in wind length and turns count, and shorted turns. The conversation also touches on the potential effects of higher resistance in a motor's winding.
  • #1
iwen
2
0
I wonder where I work, 3-phase ind. motor with 80 ohms resistance per phase from the manufacturer was re winded and the new resistance per phase was 89 / 90 / 94 Ohms in the 3 phases. when the motor was put back, it burnt within few hour, why was this?
 
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  • #2
Infantile mortality due to shorted winding?

Why the large disparity in resistance? Did someone loose count?
 
  • #3
Phrak said:
Infantile mortality due to shorted winding?

Why the large disparity in resistance? Did someone loose count?

So does it mean that had it been there was no short winding the motor couldn't burn although with high resistance? if so what are the effects of such higher resistance?
 
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  • #4
We can think about the higher resistance in the winding as an extra resistor in series with the initial windings, so the same concept as using a rheostat in starting induction motors, thus the high resistance indicates a low motor speed, but it does not cause to burn the motor.
 
  • #5
It is very clear, Increasing of Ri2 losses and consequent unbalance core fluxes (negative sequence rotary field) due to phases emf unbalancing without any cooling system modification can be caused motor burning.

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Creative thinking is breezy, Then think about your surrounding things and other thought products. http://electrical-riddles.com
 
  • #6
There are several souces for an inbalanced reistance that I can think of:

1) Mis-wired phases
2) Variations in wind length, e.g.: An outer winding is longer than an inner winding
3) Turns count variation
4) Shorted turns
5) Wire gauge doesn't match
 

1. What are the potential benefits of rewinding industrial motors with higher resistance than their initial state?

Rewinding industrial motors with higher resistance can result in increased efficiency and reduced power consumption. It can also improve the motor's torque and speed control.

2. Is it safe to rewind industrial motors with higher resistance?

Yes, it is safe to rewind industrial motors with higher resistance as long as it is done by a trained professional using proper equipment and techniques.

3. Can rewinding industrial motors with higher resistance damage the motor?

If done correctly, rewinding industrial motors with higher resistance should not cause any damage. However, improper rewinding or exceeding the recommended resistance limit can lead to motor failure.

4. What factors should be considered when determining the appropriate resistance for rewinding industrial motors?

The motor's design and intended use, as well as the desired performance improvements, should be taken into account when determining the appropriate resistance for rewinding industrial motors.

5. How often should industrial motors be rewound with higher resistance?

The frequency of rewinding industrial motors with higher resistance depends on various factors such as the motor's usage, operating conditions, and maintenance. It is recommended to consult a professional for an assessment and recommendation.

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