Engine - Drive Shaft Coupling Torque

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Discussion Overview

The discussion revolves around a homework problem concerning the determination of the minimum acceptable diameter of a drive shaft and the diameter of drive pins in a coupling connected to an engine. The problem involves calculations related to torque, shear stress, and unit conversions, focusing on mechanical engineering principles.

Discussion Character

  • Homework-related
  • Mathematical reasoning
  • Technical explanation

Main Points Raised

  • One participant calculated the torque of the engine to be 47.12 MNm using the relationship P=Tω but questioned the correctness of this value.
  • Another participant suggested that the torque value might be incorrect and emphasized the importance of unit conversions.
  • A participant confirmed the conversion of rpm to rad/sec and reiterated the method for calculating torque but expressed uncertainty about the algebra involved.
  • Further clarification was sought regarding the use of the polar moment of inertia (J) in the equation T/J=τ/r, particularly concerning the radius used in calculations.

Areas of Agreement / Disagreement

There is no consensus on the correct value of torque, as participants have raised questions about unit conversions and algebraic steps. Multiple competing views on the calculations and methods remain unresolved.

Contextual Notes

Participants have noted potential issues with unit conversions and algebraic manipulations, but the specific assumptions and definitions used in the calculations have not been fully clarified.

123321
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Homework Statement



A solid drive shaft is connected to an engine by a coupling, which has drive pins located on a pitch circle diameter of 80 mm (Note: the diameter of the pitch circle is greater than the diameter of the drive shaft). If the maximum power output of the engine is 90kW at 5000 rev/min, the shear stress in drive pins is not to exceed 60 MN/m2, and the shear stress in drive shaft is not to exceed 70 MN/m2, determine:

(i) The minimum acceptable diameter of the shaft
(ii) If the minimum number of solid drive pins that are required is 5 determine the diameter of each pin

Homework Equations



T/J=[itex]\tau[/itex]/r

P=Tω

The Attempt at a Solution



I worked out the torque of the engine to be 47.12 MNm by using P=Tω but can I just put this value into T/J=[itex]\tau[/itex]/r to find the answer to (i)?
 
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123321: Your value for torque, T, currently looks incorrect. Try again, paying attention to units and correct unit conversions. After you obtain T, yes, you can use T in your first relevant equation.

By the way, MN/m^2 is called MPa. Always use the correct, special name for a unit. E.g., 60 MPa, not 60 MN/m^2.
 
nvn said:
123321: Your value for torque, T, currently looks incorrect. Try again, paying attention to units and correct unit conversions. After you obtain T, yes, you can use T in your first relevant equation.

Thanks for answering this question too nvn, I think I'm going to skip the I beam question. I've got no clue. Haha!

To convert rpm to rad/sec you times by 2[itex]\Pi[/itex]/60 right? Which give me 523.6 rad/sec. Then multiplying this by the power to give me T, which gives me the same answer.
 
123321: Should you not divide this into power? Check your algebra, and try again.
 
nvn said:
123321: Should you not divide this into power? Check your algebra, and try again.

Haha! That was embarassing...
 
I worked out the torque of the engine to be 171.89 and then I was going to put it into T/J=τ/r the problem is that J = 2I = Πd^4/32 so do I use 40 mm as the radius or am I supposed to have two unknowns?
 

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