ESA's Dual Stage 4 Grid Ion propulsion

AI Thread Summary
The discussion centers on the Dual-Stage 4-Grid (DS4G) ion drive developed by ESA, which remains largely unproven and has not been built beyond a prototype stage demonstrated in 2006. The technology is recognized for its high power requirements, limiting its current application in spacecraft propulsion. While the theoretical performance suggests potential benefits, such as reduced trip times and increased payload capacity, scalability remains a significant challenge, as achieving the necessary thrust would require an impractically large number of prototypes. Additionally, the conversation touches on the complexities of integrating nuclear power systems with ion propulsion, emphasizing the need for efficient thermal management and material durability at high temperatures. Overall, the DS4G ion drive represents a promising concept that has yet to transition into practical application.
  • #51
Astronuc said:
Yes, perfectly collimated, i.e., if all the photons traveled in the same direction, which for thrust is the opposite direction of travel. In reality a radiator surface emits in a 2pi solid angle, so the resuting thrust will be much less.

I had previously indicated that a radiator will emit radiation from all surfaces (or both surface of a plane).Why? I agree with mfb, but don't take my word for it. One should do the calculation(s) oneself.

For photons, the magnitude of momentum is given by p = E/c, where E is the energy and c is the speed of light.
Hi, yes I concur after adjusting the formula in my spreadsheet for p = E/c.
 
Physics news on Phys.org
  • #52
darkdave3000 said:
Hi, so I read through all this, are you trying to say that absorbing the waste heat with the propellant before electrifying it does nothing at all?
No, I did not indicate that. Certainly pre-heating propellant with waste heat is beneficial, one has to consider the enthalphy (temperature) change of the propellant (it can take only so much) and the mass flow rate. One has to do the thermal and mass balances.
 
  • #53
Astronuc said:
No, I did not indicate that. Certainly pre-heating propellant with waste heat is beneficial, one has to consider the enthalphy (temperature) change of the propellant (it can take only so much) and the mass flow rate. One has to do the thermal and mass balances.
I suppose there isn't sufficient flow rate to absorb 300MW, I am thinking the entire tank of hydrogen will have to absorb the heat and build up pressure as the hydrogen is slowly drained for there to be some benefit. I will see if I can calculate how much of the outflowing hydrogen can absorb. Is it possible for you to confirm that a hydrogen version of any existing xenon ion drive will offer 11 times more Isp seconds?
 
  • #54
darkdave3000 said:
So imagine a 400MW system and 100MW is turned into electrical power, the remaining 300MW is absorbed by the propellant before being shot out the ion thruster. Any additional thrust? Lets pretend it's hydrogen not Xenon.
That'll melt your engine. If you try to heat your tank with it then it will melt your tank. Either way, you won't increase thrust notably without reaching unacceptable temperatures.
darkdave3000 said:
Is it possible for you to confirm that a hydrogen version of any existing xenon ion drive will offer 11 times more Isp seconds?
See the earlier discussion, this is an absurd comparison.
 
  • #56
darkdave3000 said:
No, we really don't want to wade through that mess. It would be better to find textbooks or journal articles (which are ostensibly peer-reviewed), rather than read stackexhange.

darkdave3000 said:
Is it possible for you to confirm that a hydrogen version of any existing xenon ion drive will offer 11 times more Isp seconds?
Ideally, yes, which we have discussed, but in reality, the physics is more complicated than one simple equation.
https://www.physicsforums.com/threads/esas-dual-stage-4-grid-ion-propulsion.1051952/post-6879665

Lighter atoms can be accelerated faster than heavier atoms, but then one has to consider recombination (neutralization), which precludes further acceleration. Propellant storage is another matter.

Dawn is discussed here - https://solarsystem.nasa.gov/missions/dawn/technology/ion-propulsion/
 
  • #57
Astronuc said:
No, we really don't want to wade through that mess. It would be better to find textbooks or journal articles (which are ostensibly peer-reviewed), rather than read stackexhange.Ideally, yes, which we have discussed, but in reality, the physics is more complicated than one simple equation.
https://www.physicsforums.com/threads/esas-dual-stage-4-grid-ion-propulsion.1051952/post-6879665

Lighter atoms can be accelerated faster than heavier atoms, but then one has to consider recombination (neutralization), which precludes further acceleration. Propellant storage is another matter.

Dawn is discussed here - https://solarsystem.nasa.gov/missions/dawn/technology/ion-propulsion/
Why do you keep referencing Dawn, isn't the latest ion drive with the highest performing figures the NEXT-C used in the DART mission? Isn't that a better reference?
 
  • #58
darkdave3000 said:
Why do you keep referencing Dawn, isn't the latest ion drive with the highest performing figures the NEXT-C used in the DART mission? Isn't that a better reference?
You have previously asked about Dawn and Deep Space 1

darkdave3000 said:
Or is your Dawn Engine still the leading contender?

Was there any difference between Deep Space 1 and Dawn's ion drives?

It's appropriate to reference existing, deployed systems, since they actually worked in service. The one would ask, can we do better. Note that all long distance missions to date have deployed gravity assist maneuvers, and have taken many years to complete.

Looking at Deep Space 1, the spacecraft had a mass of 1,071 pounds (486 kilograms), or less than 0.5 tonne. So, very small. If one want to seen a manned crew on a long mission, one would be looking at many metric tons of space craft.

Note that a heliocentric orbit for DS1 was achieved with a third stage (chemical rocket).
https://solarsystem.nasa.gov/missions/deep-space-1/in-depth/
On Nov. 10 controllers commanded the ion thruster to fire for the first time but it operated for only 4.5 minutes before stopping.

On Nov. 24, 1998, controllers once again fired Deep Space 1’s ion propulsion system (fueled by xenon gas) when the spacecraft was about 3 million miles (4.8 million kilometers) from Earth. This time, the engine ran continuously for 14 days and demonstrated a specific impulse of 3,100 seconds, as much as 10 times higher than possible with conventional chemical propellants.

On July 29, 1999, was traveling at a velocity of about 10 miles per second (15.5 kilometers per second) while passing near-Earth asteroid 9660 Braille.

By the end of 1999, DS1’s ion engine had expended 48.5 pounds (22 kilograms) of xenon to impart a total change in velocity (delta-v) of 4,265 feet per second (1,300 m/s), or 1.3 km/s, which is not fast.On its way to Borrelly, it set the record for the longest operating time for a propulsion system in space. By Aug. 17, 2000, the engine had been operating for 162 days as part of an eight-month run.

The spacecraft’s ion engine was finally turned off Dec. 18, 2001, having operated for 16,265 hours and provided a total change in velocity (delta-v) of about 3 miles per second (4.3 kilometers per second), the largest delta-v achieved by a spacecraft with its own propulsion system.
NSTAR was apparently used on DS1 - https://en.wikipedia.org/wiki/NASA_Solar_Technology_Application_Readiness
https://www.researchgate.net/public...opulsion_system_on_the_Deep_Space_One_mission

and DAWN - https://en.wikipedia.org/wiki/Dawn_(spacecraft)#Propulsion_system

Where are we today - NEXT-C in the DART space craft?
https://dart.jhuapl.edu/Mission/Impactor-Spacecraft.php
The total mass of the DART spacecraft was approximately 1,345 pounds (610 kilograms) at launch and roughly 1280 pounds (580 kilograms) at impact. DART carries both hydrazine propellant (about 110 pounds, or 50 kilograms) for spacecraft maneuvers and attitude control, and xenon (about 130 pounds, or 60 kilograms) to operate the ion propulsion technology demonstration engine.
https://dart.jhuapl.edu/Mission/Impactor-Spacecraft.php
NEXT-C is a solar-powered electric propulsion system, using a gridded ion engine producing thrust by electrostatic acceleration of ions (electrically charged atoms) formed from the xenon propellant. NEXT–C offers improved performance (higher specific impulse and throughput), fuel efficiency, and operational flexibility compared to the ion propulsion systems flown on NASA's previous planetary mission of Dawn and Deep Space 1.
https://www1.grc.nasa.gov/space/sep/gridded-ion-thrusters-next-c/

NEXT-C specifics:

Performance​


The NEXT engine is a type of electric propulsion in which thruster systems use electricity to accelerate the xenon propellant to speeds of up to 90,000mph (145,000km/h or 40 km/s). NEXT can produce 6.9 kW thruster power and 236 mNthrust. It can be throttled down to 0.5kW power, and has a specific impulse of 4,190 seconds (compared to 3,120 for NSTAR). The NEXT thruster has demonstrated a total impulse of 17 MN·s; which is the highest total impulse ever demonstrated by an ion thruster.[2] A beam extraction area 1.6 times that of NSTAR allows higher thruster input power while maintaining low voltages and ion current densities, thus maintaining thruster longevity.

https://www1.grc.nasa.gov/wp-content/uploads/NEXT-C_FactSheet_11_1_21_rev4.pdf
System input power - 0.6 – 7.4 kW
Thrust - 25-235 mN
Isp - 4220 s max, 4190 s was mentioned in the webpage article, which is a 1.34 improvement over NSTAR (used on DS1 and DAWN) ~3100 s (90 mN thrust). NEXT-C thrust is about 2.6 times that of NSTAR.
https://en.wikipedia.org/wiki/NASA_Solar_Technology_Application_Readiness#ApplicationsDART apparently experienced problems with the NEXT-C propulsion.
https://en.wikipedia.org/wiki/Double_Asteroid_Redirection_Test#Ion_thruster
Early tests of the ion thruster revealed a reset mode that induced higher current (100 A) in the spacecraft structure than expected (25 A). It was decided not to use the ion thruster further as the mission could be accomplished without it, using conventional thrusters fueled by the 110 pounds of hydrazine onboard.

NSTAR performance: "The 30-cm ion thruster operates over a 0.5 kW to 2.3 kW input power range providing thrust from 19 mN to 92 mN. The specific impulse ranges from 1900 s at 0.5 kW to 3100 s at 2.3 kW." Ref: https://en.wikipedia.org/wiki/NASA_Solar_Technology_Application_Readiness#Performance

NEXT-C performance: "NEXT can consume 6.9 kW power to produce 237 mN thrust, with a specific impulse of 4,170 seconds", or can be throttled down to 0.5 kW power, when it has a specific impulse of 1320 seconds. Ref: https://en.wikipedia.org/wiki/NEXT_(ion_thruster)#Performance
https://ntrs.nasa.gov/citations/20110000521

Some values of performance characteristics seem to vary among different sources.

NEXT-C gave greater thrust and Isp by using greater power levels. One has to consider available kW, and the voltage and current. It would be useful to dig deeper into the NSTAR and NEXT designs.

6.9 kW (NEXT)/2.3 kW (NSTAR) ~ 3, which gave an improvement of thrust 237 mN (NEXT)/90 mN (NSTAR) ~ 2.6, with an Isp improvement of 1.34.

The missions of DS1, DAWN and DART were different, so in addition to differences in power supply, it is difficult to compare the relative performance of the thruster involved.

Still, there are a long way from kN thrust levels, or multi-MW power supplies.
 
  • #59
Here are some equations and numbers to consider
http://electricrocket.org/IEPC/IEPC-2009-157.pdf Argon is better than Krypton is better than Xenon in terms of Isp, but at a cost of lower thrust density. One has to consider thrust, power requirements and mass of power system (in addition to payload and propellant mass).https://arc.aiaa.org/doi/abs/10.2514/6.2004-4106

Gridded (electrostatic) technologies - https://en.wikipedia.org/wiki/Ion_thruster#Electrostatic_thrusters

Electromagnetic thrusters - https://en.wikipedia.org/wiki/Ion_thruster#Electromagnetic_thrusters
https://en.wikipedia.org/wiki/Magnetoplasmadynamic_thruster

On the thruster, reducing/minimizing beam divergence is one of many challenges.
 
Last edited:
  • #60
Astronuc said:
Here are some equations and numbers to consider
http://electricrocket.org/IEPC/IEPC-2009-157.pdf Argon is better than Krypton is better than Xenon in terms of Isp, but at a cost of lower thrust density. One has to consider thrust, power requirements and mass of power system (in addition to payload and propellant mass).https://arc.aiaa.org/doi/abs/10.2514/6.2004-4106

Gridded (electrostatic) technologies - https://en.wikipedia.org/wiki/Ion_thruster#Electrostatic_thrusters

Electromagnetic thrusters - https://en.wikipedia.org/wiki/Ion_thruster#Electromagnetic_thrusters
https://en.wikipedia.org/wiki/Magnetoplasmadynamic_thruster

On the thruster, reducing/minimizing beam divergence is one of many challenges.
Is it possible to build an ion thruster that can accomodate multiple types of propellant? For example able to use Xenon but can also use Hydrogen so that when you run out of Xenon in space you can mine some water and extract the hydrogen and use it?
 
  • #61
darkdave3000 said:
Is it possible to build an ion thruster that can accomodate multiple types of propellant? For example able to use Xenon but can also use Hydrogen
Certainly. If one reads various studies, one finds that thrusters have been tested with different propellants.

However, it is unlikely that a propulsion system would use alternative propellants during a mission. If hydrogen offered superior performance, then hydrogen would be used throughout the mission.

darkdave3000 said:
when you run out of Xenon in space you can mine some water and extract the hydrogen and use it?
Current practice is to carry propellant with the craft until mission is completed. Mining water to extract hydrogen would require an entirely different infrastructure. I would imagine that a plant would be established whereby a transport ship docks with a refueling station near or en route to a destination. It would make more sense to extract ammonia or methane from a moon, e.g., Titan (Saturn), that is rich in hydrogen.

https://www.nasa.gov/mission_pages/cassini/media/methane20060302.html

However, let's not get to far off topic, which is the DS4G, which is a type of electrostatic thruster.
https://beyondnerva.com/electric-propulsion/gridded-ion-thrusters/

In theory, the DS4G is more efficient in terms of Isp, e.g., 10000-15000 (using Xe), compared to about 4000-8000 for more conventional grid thrusters. The greater Isp, the lower the thrust for a given power level. The 'best' thrust reported for the DS4G was 5.4 mN vs 237 mN for NEXT-C. However, NEXT-C used approximately 6.9 - 7 kW, vs about 0.61 kW for DS4G. One really needs to compare technologies on the same basis, e.g., same kW level, and mass flow rate.

Erosion of the grid is a long term problem.
https://beyondnerva.com/electric-propulsion/gridded-ion-thrusters/
 
  • #62
Astronuc said:
Certainly. If one reads various studies, one finds that thrusters have been tested with different propellants.

However, it is unlikely that a propulsion system would use alternative propellants during a mission. If hydrogen offered superior performance, then hydrogen would be used throughout the mission.Current practice is to carry propellant with the craft until mission is completed. Mining water to extract hydrogen would require an entirely different infrastructure. I would imagine that a plant would be established whereby a transport ship docks with a refueling station near or en route to a destination. It would make more sense to extract ammonia or methane from a moon, e.g., Titan (Saturn), that is rich in hydrogen.

https://www.nasa.gov/mission_pages/cassini/media/methane20060302.html

However, let's not get to far off topic, which is the DS4G, which is a type of electrostatic thruster.
https://beyondnerva.com/electric-propulsion/gridded-ion-thrusters/

In theory, the DS4G is more efficient in terms of Isp, e.g., 10000-15000 (using Xe), compared to about 4000-8000 for more conventional grid thrusters. The greater Isp, the lower the thrust for a given power level. The 'best' thrust reported for the DS4G was 5.4 mN vs 237 mN for NEXT-C. However, NEXT-C used approximately 6.9 - 7 kW, vs about 0.61 kW for DS4G. One really needs to compare technologies on the same basis, e.g., same kW level, and mass flow rate.

Erosion of the grid is a long term problem.
https://beyondnerva.com/electric-propulsion/gridded-ion-thrusters/
I thought DS4G solves the problem of erosion????

Also thought you might want to see this:
1684814249009.png
The left rectangular is using your numbers, looks like according to you the Dual Stage 4 Grid has a better power efficiency. But on my right with the numbers I extracted from the wikipedia the numbers are shifted in favor of Next-C. I guess maybe I got theoretical numbers.
 
Last edited:
  • #63
darkdave3000 said:
The left rectangular is using your numbers, looks like according to you the Dual Stage 4 Grid has a better power efficiency.
They are not 'my' numbers. I did not do the tests, nor measure performance. I simply reported what is cited in the literature. I've not made any endorsement, expressed or implied, regarding the validity of the data. I do point out that one must compare different technologies on an equal basis.

darkdave3000 said:
I thought DS4G solves the problem of erosion????
It's a 'gridded' technology. Metal grids are subject to erosion from the impingement of atoms/ions, which pass through the grids. The greater the speed (kinetic energy) of the ions/atoms, the greater the erosion potential for a given fluid density, as well as temperature of the grid.

As I've indicated, further development of the DS4G is required.
 
  • #64
Astronuc said:
They are not 'my' numbers. I did not do the tests, nor measure performance. I simply reported what is cited in the literature. I've not made any endorsement, expressed or implied, regarding the validity of the data. I do point out that one must compare different technologies on an equal basis.It's a 'gridded' technology. Metal grids are subject to erosion from the impingement of atoms/ions, which pass through the grids. The greater the speed (kinetic energy) of the ions/atoms, the greater the erosion potential for a given fluid density, as well as temperature of the grid.

As I've indicated, further development of the DS4G is required.
Can you reply my conversation I started with you?
https://www.physicsforums.com/conversations/the-space-plane-corporation.240119/#convMessage-362895
 
  • #65
Astronuc said:
The answer is not simple, because is depends on the thermodynamic efficiency of the entire system. We were targeting 100 MWe from 300 MWt, or about 0.33 efficiency, which could be greater or lesser depending on the thermodynamic cycle for thermal to mechanical conversion. I don't have my notes at hand, but it was something like 100 MWe and perhaps 10 tonnes (metric tons, or 1000 kg) for the reactor, or about 10 MWe/tonne, or 10 kWe/kg. However, one has to consider the rest of the mass of all the equipment, which would reduce about an order or magnitude, or about 1 kWe/kg. As mentioned earlier, the radiator was the single largest mass. The mass depends on how much heat must be rejected (area), the temperature at which the radiator operates, and the alloys used to construct the radiator.
Well that's real interesting. I can engineer how to fix my garage but when I tried to imagine a hundreds of megawatts radiator fit for an advanced propulsion system in near space then it started out looking like about 88 watts per kilogram with the latest thermal salt which would not have been known to science 35 years ago. If maybe you call that kind of stuff a coolant then I am curious what kind of it you would have been using for temperatures in the vicinity of 1500 K?
 
Back
Top