Field Intensity Formula: Calculating Bitter Magnet Strength and Temperature

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Discussion Overview

The discussion revolves around calculating the magnetic field intensity of a bitter magnet, considering factors such as coil area, plate thickness, and the effects of current on temperature. Participants explore various aspects of the formula and its application, including the impact of insulation and cooling methods.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant proposes a formula for field intensity in teslas as B=μ0(Ni)/m^2, questioning the need to include plate thickness in the calculation.
  • Another participant clarifies that plate thickness primarily affects resistance and that heat generation is related to I²R, with temperature changes depending on cooling methods.
  • A different participant emphasizes that a bitter magnet consists of stacked plates and asks if plate thickness should be considered for calculating the B field.
  • It is suggested that the current flowing through a plane cut along the solenoid is what matters, not the thickness of the plates themselves.
  • Concerns are raised about heat management when using high amperage, with a mention of using Teflon sheets as insulation.
  • Another participant inquires about the use of cooling pipes within the plates to estimate heat flow and temperature increase.
  • One participant introduces the concept of the skin effect when pulsing the magnet, noting its potential impact on field lines and magnetic field penetration.
  • A later reply challenges the initial formula, suggesting an alternative approach based on the number of helical turns per meter and providing a method to calculate it.
  • Another participant expresses gratitude for the clarification regarding the formula and calculations.

Areas of Agreement / Disagreement

Participants express differing views on the relevance of plate thickness in calculating the magnetic field and the correct formula to use. There is no consensus on the best approach to estimating temperature changes or the impact of cooling methods.

Contextual Notes

Participants mention various assumptions regarding the geometry of the magnet and the configuration of insulation, which may affect calculations. There are unresolved details about the angle of advance and the specific conditions under which the calculations apply.

microfracture
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alright so i think I've got a pretty good handle on this, I am looking for a proof read though. any acurate input is greatly appreciated :D

Field intensity in teslas = (amps x turns)/coil area; ignoring coil length effects

meaning

B=μ0(Ni)/m^2

right? but my question is: don't i have to add the thickness of the plate too? or is that just for resistance...

ps, anyone know how to calculate how hot the magnet will get per amper? I am a little confused.
thankyou
 
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Not sure which plate do you mean. If you mean thickness of the wires, yes, that will only affect resistance. The amount of heat generated is I²R, where R is the resistance of the coil. How hot that will actually get the magnet depends on how quickly you can get the heat out.

If you simply want to estimate how the temperature will change with current, heat is radiated at a rate proportional to T4. So if radiation is your primary way of cooling the magnet, you can expect temperature to increase as the square root of the current. The actual coefficient will depend on configuration of the magnet, air flow, etc. It's going to be very difficult to predict in advance.
 
A bitter magnet is composed of stacked plates, not wire. I was asking if I have to take the plates thickness into consideration when calculating B field.
 
Ah, I see. No, it doesn't matter. What matters is how much current flows through a plane you cut along the solenoid, and that's just the current times number of turns it makes. Be careful that the number of turns the current makes is not equal to number of plates. You have to take the way insulator is stacked into account.
 
Im going to use teflon sheets between the plates. At low voltages it should be fine. I should be more concerned with heat honestly, considering the high ampres ill be pumping into this thing
 
You have cooling pipes running through the plates? I'm assuming that's typically how it's done, though, I've never worked with these. If so, it might be possible to estimate the heat flow out of the thing, and therefore, get some sort of an idea of how hot it will get.

Edit: In fact, if you don't mind sharing details on geometry, it might make things easier. Copper plates, right?
 
If you are pulsing it, then you also need to consider the skin effect. If the pulse is fast enough and plates thick enough, they will repel all the field lines and none will go through the plates.
 
microfracture said:
alright so i think I've got a pretty good handle on this, I am looking for a proof read though. any acurate input is greatly appreciated :D

Field intensity in teslas = (amps x turns)/coil area; ignoring coil length effects

meaning

B=μ0(Ni)/m^2

right?

No, that doesn't look correct to me (not even dimensionally correct).

I really don't know anything about "bitter" electromagnets, but just googling it and looking at the construction I say it would be something more like :

B_teslas = μ0 n I, where "n" is the number of helical turns per meter.

So n = \frac{\theta}{360 t}, where t is the thickness of each disc+insulator (in meters) and \theta is the angle of advance of the helix per disc (in degrees).
 
That was what I was looking for. Thank you :D
 
  • #10
plate thickness: 0.0135 in
insolater thickness: 0.015 in
angle of asent: now I am not sure how to calculate angle, so i took a swing at it. thickness of plate plus insolater is 0.029in

0.029×0.0254 (inches to meter) = 0.0007366m = t
right?
we will call that the hypotnuse of a right triangle, then have 3in as the radi which is 0.0762m. get 0.08m as the top leg

and 0.55 degrees as the angle of advance.
so n=0.55/360(0.0007366) = 2.0741 rounded.
now we have n.
u0 is 1.2566371×10−6

B= 1.2566371×10−6(2.0741)I
so if i want to solve for I
I= [1.2566371(2.0741)]/B
right?
 
Last edited:

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