Heat exchanger for anaerobic digestion

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SUMMARY

The discussion centers on calculating the heat energy required to heat sludge in an anaerobic digester from 20°C to 35°C, specifically for a flow rate of 1000 kg/day. The participant seeks clarity on the relationship between the mass flow rate and the heat transfer equation Q = m*cp*(T2-T1). It is established that both the mass flow rate and the heat transfer equation are crucial in determining the required heat energy, as the equation accounts for the sludge mass while the flow rate influences the actual heat transfer dynamics in the heat exchanger.

PREREQUISITES
  • Understanding of heat transfer principles, specifically Q = m*cp*(T2-T1).
  • Knowledge of anaerobic digestion processes and their thermal requirements.
  • Familiarity with flow dynamics in heat exchangers, including the impact of pipe dimensions.
  • Basic thermodynamics related to temperature changes and energy calculations.
NEXT STEPS
  • Research the impact of pipe diameter and flow velocity on heat transfer efficiency in heat exchangers.
  • Explore advanced calculations for heat transfer in anaerobic digestion systems.
  • Learn about different types of heat exchangers suitable for anaerobic digestion applications.
  • Investigate methods to optimize sludge heating processes in biogas production.
USEFUL FOR

Engineers and designers involved in anaerobic digestion systems, thermal energy specialists, and anyone interested in optimizing heat transfer in biological treatment processes.

cabellos2
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I have a problem whereby sludge of quantity 1000 kg/day is required to fill an anaerobic digester tank. The sludge enters at 20deg and is heated to 35deg. With refernece to this link http://books.google.co.uk/books?id=...+required+to+heat+sludge+anaerobic+digestion"
it can be seen that if I have a quantity of 1000kg/day then the formula shown can be used to calculate the heat energy required.

My problem is understanding the difference between this value of heat energy and the value Q for heat transfer in a heat exchanger. As Q = m*cp*(T2-T1) if I have a set flow velocity through the exchanger pipe of 1 m/sec and a pipe diameter my mass flow rate m works out greater than the 1000kg/day and thus my value of Q heat required is greater.

MAIN QUESTION >>>>
Does this mean that the mass flow rate through the exchanger dictates how much how much heat energy I require and not the amount suggested by the equation in the book link which does not take into account pipe dimensions and flow velocities??



Thanks for the help
 
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In this equation you have an inlet and exit temperature (T1 and T2). If you changed the pipe dimensions and velocities you would likely get a different exit temperature. If you were designing this system you would not know the exit temperature and your your equation for T2 would include pipe dimensions and velocities.
 
cabellos2 said:
MAIN QUESTION >>>>
Does this mean that the mass flow rate through the exchanger dictates how much how much heat energy I require and not the amount suggested by the equation in the book link which does not take into account pipe dimensions and flow velocities??

Both the mass flow rate AND the equation dictate the required heat energy.

The equation gives the heat required in terms of the sludge mass. The mass flow rate tells you what the mass of the sludge (per day) is.
 

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