Help with motocycle lighting project

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    Lighting Project
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Discussion Overview

The discussion revolves around the electrical system design for converting an off-road motorcycle into an on-road model, specifically focusing on the power requirements for lighting. Participants explore the suitability of different battery types, the implications of using a 200W coil, and the overall capacity needed for the system.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Exploratory

Main Points Raised

  • Rick outlines the electrical requirements for his motorcycle lighting project, mentioning a 200W coil and potential light draw of up to 160W.
  • Some participants suggest calculating the current draw using the formula: current (amps) = total watts / voltage (12V).
  • There is a discussion about the capacity of different battery types, including RC type batteries and their ability to handle the 200W input from the coil.
  • Concerns are raised about whether the proposed NiMH battery packs can manage the power draw without being overloaded.
  • One participant mentions that a lead-acid battery could handle the load but Rick specifies he has no room for such a battery.
  • Rick asks if using capacitors might be a better solution for his power needs.
  • There is a suggestion that running two battery packs in parallel could reduce the individual draw on each pack.
  • Participants discuss the need for a DC-DC converter if the bike's existing electrical system operates at a different voltage than the lights.
  • Rick expresses uncertainty about the formulas and calculations needed to ensure the system works as intended.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the best battery solution or whether the proposed battery packs will suffice for the power requirements. Multiple competing views on battery types and configurations remain present throughout the discussion.

Contextual Notes

Participants highlight limitations in understanding the electrical calculations and the implications of using different battery types. There is also uncertainty regarding the output capacity of the motorcycle's alternator and its compatibility with the proposed lighting system.

Who May Find This Useful

Individuals interested in motorcycle modifications, electrical system design for vehicles, or those exploring battery technology for high-draw applications may find this discussion relevant.

agent141
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I am in the middle of a project, building an on road bike from an off road model and I am to the electrical system the coil I am getting is 200w I will be running probably 80w of lights and some led signals maybe 160w of lights if I feel the need to double the headlights , anyway my Question: with the 200w coil rectifier and regulator I would like to keep the battery VERY small I thought of using the RC type batteries in a pack to 12v are these or is this small battery pack going to have enough capacity / will it handle the 200w coil , maybe I could run 2 packs in parallel . P.S. I only need power when the bike is running , it's kick started and what’s listed above is all the draw.

Comments better ideas?

Rick
 
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200W is a lot of drag for you to push! So yeah, having the battery do the work makes more sense. The battery is rated in Amp hours -- that is, the energy stored is listed as current multiplied by time. So a 1Ahr battery can put out 1 Amp for 1 hour, or 1/2 Amp for 2 hours, and so on. Figure out how much current will be drawn by your load, and use that number to see how big of a battery you need.


EDIT -- I just noticed that the title of the thread is "motorcycle". Duh. When I read your comment about a road bike, I thought you meant bicycle, so that's what lead to my comment about "pushing" the 200W (which is a lot for a bicycle!). Sorry for the confusing comment.
 
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Ok , sorry but I understood about half of your reply, how do I figure the current draw? I will be running 4 20 watt lights (80w) and some led's (not much draw).

rick
 
Power is volts * amps so the current draw is just the total watts / 12V
Note that a typical car battery is designed for high current not deep discharge - you will typically only be able to use half the amp-hours of a car battery without damaging it.
NiMH or lithium ion wil give you morecapcity for less weight/size but are expensive.
 
Ok then I guess I have a 2 part question are the RC type batteries stacked up to 12v going to have a problem with the 200w input from the coil thru the rectifier? and am I going to have problems drawing that amount from those batteries?

Rick
 
Would a capacitor be a better idea?

Rick
 
200W at 12V is 16A, no problem for a lead acid car battery and your engine should be able to handle recharging (200 is around 1/4hp). If you need the lights when the engine isn't running a small car battery 80Ah would be abdle to run them for 2-3hours.

You would typically only want to pull about 4-5A from a small NiMH/LiIon battery so you would need a few of them (one per lamp).
 
Hi agent141,

This page may help,

http://nordicgroup.us/s78/

I used it as a guide to build a very bright bike light set for little money.
 
Ok , thanks for the replies BUT I guess I am not asking the question correctly. I will try again. I have an off road bike, I have an aftermarket upgraded coil 200W, I will be adding 80w of lights and some led signals maybe 160w of lights if I feel the need to double the headlights, I have NO room for a lead acid battery, I need to use a very small battery / batteries, the system only needs to power the lights NO starter ect. My question is will the 200w coil, rectifier and regulator fry the RC type batteries (4500 mAh 35A Rate NiMH),(3300 mAh NiMH) bundled together to 12v, or NiMH Battery Pack: 3700 mAh, 12V if it's to much for one pack could I reduce the draw by running 2 packs in parallel. Or is there a better option.

Thanks

Rick
 
  • #10
If it says it can take 35Amps then yes, although a 4500mAh @12V would only run a 200W light for 10-15mins
Check that the 35A figure is continuous not just for a fraction of a second at startup and consider where you are mounting them so they can be cooled. Don't bolt them under the fuel tank on top of the engine!
 
  • #11
mgb thanks for the quick reply, I do not need any storage , just running the lights when the motor in running, and am I correct in saying that if I run 2 battery packs in parallel it will cut the draw for the individual pack in half?

Rick
 
  • #12
If you only need them to run when the motor is runnign - why not just use the bike's battery.
If the bike electrics are 6v and the lights are 12v you will need a dc-dc converter, but you would need that to charge the 12v battery packs anyway.
 
  • #13
The bike does NOT have a battery... I am adding that system to it.

rick
 
  • #14
Ok, I used to have an old British 2stroke like that, kick start and then everything ran from the alternator - the ligths dimmed when you stopped unless you revved the engine!

The alternator is probably 6v so you would need to boost it to 12V to run the lights or charge the NiMH battery. I don't know if it would put out 200W, I imagine weight is the main concern in an off-road so it is going to be as small as possible.

If the alternator doesn't have enough power to charge the lights then you need either a big battery or more efficent lights.
 
  • #15
I guess what I really want to get across is I know what I want to do I just don't know or understand the formulas/ numbers , I have 200w ac from the coil going to a rectifier then regulator to the battery pack / s to a switch to the lights max 170w, my question is will one of these http://www.trailtech.net/040-BATT3.7.html (NiMH Battery Pack: 3700 mAh, 12V) going to work or will I overload it if so can I run 2 in parallel to cut down on the draw. Sorry if I am just not getting it.

Rick
 
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