High current power supply for servos? 40+ amps

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Discussion Overview

The discussion revolves around finding an appropriate power supply solution for a robot equipped with multiple servo motors, each capable of drawing significant current. Participants explore options for high current power supplies or batteries that can accommodate varying voltage requirements for the servos.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant suggests a car battery as a potential power source for the robot's servos, noting that weight is not a concern.
  • Another participant recommends looking for a used Sorenson power supply, emphasizing the importance of considering shipping costs.
  • A question is raised about whether the servos are coordinated to minimize total and peak current demands on the power supply.
  • Concerns are expressed regarding the operational scenarios of the servos, particularly whether they might back drive and generate power, which could affect power supply requirements.
  • It is noted that the power supply must handle both maximum current draw and scenarios where motors are decelerating and potentially regenerating power.
  • One participant mentions the need for a variable voltage regulator to accommodate different voltage requirements for the servos, citing past issues with the reliability of cheaper regulators.
  • Another suggestion is made to consider using a 6V car battery or alternative smaller batteries like those used in motorcycles or lawn mowers.

Areas of Agreement / Disagreement

Participants express various viewpoints on the best power supply solution, with no clear consensus on a single approach. Some support the idea of using a car battery, while others advocate for a Sorenson power supply. The discussion remains unresolved regarding the optimal configuration for voltage regulation and power management.

Contextual Notes

Participants highlight the variability in current requirements based on servo movements, and the need for multiple power supplies to meet different voltage specifications. There are also concerns about the quality and reliability of voltage regulators available on the market.

kolleamm
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TL;DR
high current power supply or battery
So I've basically built a robot that has a lot of servo motors. 14 of them can draw up to 3 amps each(max)(usually 1 amp average) at 4.8 to 7 volts.
What's my best option to power it? The power source doesn't need to be connected to the robot, so weight shouldn't be an issue.
My best guess is a car battery. Please let me know your suggestions.

Thanks in advance
 
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Find used sorenson power supply. They make lots of supplies that will fit your needs. Try ebay, but watch out for shipping costs.
 
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kolleamm said:
Summary: high current power supply or battery

So I've basically built a robot that has a lot of servo motors. 14 of them can draw up to 3 amps each(max)(usually 1 amp average) at 4.8 to 7 volts.
Are you coordinating the multiple servo drives to minimize the total and peak currents required from the power supply?

https://www.rchelicopterfun.com/digital-servos.html
1566243346082.png
 
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Are all of the servos always driving, or are there situations where at least one is back driving and generating back to the power supply? If the friction is low, and inertia and acceleration are high, then you will have times when some motors are drawing power and others are generating power. This is a common situation in machines with servo motors.

If this is the case, then your power supply must handle two extreme cases:
1) The maximum number of motors are drawing the maximum amount of power.
2) The maximum number of motors are decelerating at their maximum rate. A typical case is when a fast stop of all axes is commanded.

Note that a motor with a reasonably efficient drive drawing 5 amps at six volts will pull 2.5 amps from a 12 volt supply.

Industrial servo drives with significant amounts of regenerated power and multiple motors will use a common DC buss. A single battery powering all motors counts as a common DC buss. A battery capable of powering all of the motors will absorb all of the regenerated power. So, yes, a car battery should make a good power supply. Be sure to check the drive specifications to make sure that they are designed for 12 volt input.

This assumes that you have four quadrant drives that can regenerate back to the power supply. Some drives just dissipate regenerated power into a resistor, in which case there is no power regenerated back to the power supply.
 
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Thanks all for your replies.

The amount of current needed is variable since each movement may be different, so I just assume the largest amount for each servo.

A sorenson power supply seems like a great idea.
I would like to use a car battery however the only problem is that the servos require voltages such as 4.8 , 6.0 , and 7.4, so I would need to adjust the voltage.

I have tried using voltage regulators in the past but the ones I bought from eBay didn't last very long (probably because they were poorly made).

If I could find a variable voltage regulator that could handle (30 amps at 7.4v) + (10 amps at 6.0v) ,then I could use a car battery.

Half the servos are also 4.8 - 6.0v and the other half are 6.0 - 7.4v, so I would need two power supplies.
I'm trying to accomplish all this within a couple hundred dollar budget if possible.
 
kolleamm said:
Half the servos are also 4.8 - 6.0v and the other half are 6.0 - 7.4v, so I would need two power supplies.
Use a 6V car battery, if you can still find them. Motorcycle or lawn mower batteries are another possibility.
 

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