How can I wire a bipolar stepper motor to switches for my laser engraver?

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Discussion Overview

The discussion revolves around wiring a bipolar stepper motor to switches for a laser engraver, focusing on the practical aspects of connecting the motor with available components like a transformer, capacitor, and switches. Participants explore the requirements for controlling the motor's movement in both directions and the potential need for a controller.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant inquires about the specific stepper motor model and its datasheet, suggesting familiarity with drive waveforms for operation.
  • Another participant mentions the challenge of manually switching wires to control the motor's direction and expresses a desire for a more automated solution.
  • Several participants discuss the necessity of a controller for operating a stepper motor, with some arguing that it is essential while others suggest that a relay network could suffice for simple demands.
  • A participant reports success in running the motor using a 12v transformer, capacitor, and a 3-way momentary switch, noting that while it operates in both directions, achieving precise positioning is difficult without additional circuitry.
  • Concerns are raised about the efficiency of using a capacitor to phase the coils and the implications for precise control and positioning of the motor.
  • Another participant emphasizes the importance of utilizing the stepper motor's features, suggesting the need for additional components like counters and logic circuitry for accurate positioning.
  • One participant concludes that the 3-way switch effectively acts as a controller in this setup.

Areas of Agreement / Disagreement

Participants express differing views on whether a controller is necessary for operating a stepper motor, with some asserting it is essential while others propose alternative methods. The discussion remains unresolved regarding the best approach for precise control and positioning of the motor.

Contextual Notes

Participants mention various components and configurations, but there are limitations in the discussion regarding the specific requirements for achieving precise control and the assumptions about the motor's capabilities without a dedicated controller.

Scottydntno
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TL;DR
Trying to wire a bipolar stepper motor to a switch(s)
Hello everyone,

I currently bought a Z axis table for my laser engraver. I am trying to hook the stepper motor up separately. I currently have a 12v transformer, a capacitor, 2 push button switches and one 3 way switch along with the stepper motor. Is there any way I can wire the stepper to the switches?
 
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Welcome to the PF. :smile:

Which stepper motor is it? Can you post the datasheet? Are you familiar with the drive waveforms for steppers, to step each direction and to hold position?
 
berkeman said:
Welcome to the PF. :smile:

Which stepper motor is it? Can you post the datasheet? Are you familiar with the drive waveforms for steppers, to step each direction and to hold position?

I bought the Z Table from Lightobjects.com they have been very "not" helpful with ANY information. I can get the motor to move in one direction but then I would need to manually switch the wires over. I would like to be able to driver the stepper motor in both directions via 1 switch for up and one switch for down.
 
Is this the circuit you made?
You don't mention a controller.
1576956711895.png
 
256bits said:
Is this the circuit you made?
You don't mention a controller.
View attachment 254508

Is a controller the ONLY way to run a stepper motor?
 
Scottydntno said:
Is a controller the ONLY way to run a stepper motor?
You had, or did not have, a controller when it ran in one direction.
Is that your circuit?
 
Scottydntno said:
Is a controller the ONLY way to run a stepper motor?
berkeman said:
Are you familiar with the drive waveforms for steppers, to step each direction and to hold position?
You didn't answer my last question... :smile:

https://www.imagesco.com/stepper/waveform.jpg

1576965747117.png
 
Scottydntno said:
Is a controller the ONLY way to run a stepper motor?
Of course not. If demands of positioning and activation are simple enough one can make relay network instead of a controller to run it.
 
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Yes you must have a controller. a stepper requires on off pulses on each of 3 or perhaps 4 ciircuits. It can be done with logic circuits
 
  • #10
Thank you all for your advise, but I was successful at running the bipolar stepper motor with a 12v transformer, capacitor, and a 3 way momentary switch in both directions flawlessly. 😎😎
 

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  • #11
Scottydntno said:
Thank you all for your advise, but I was successful at running the bipolar stepper motor with a 12v transformer, capacitor, and a 3 way momentary switch in both directions flawlessly. 😎😎
Yes. You were successful running it. That's good.
Choosing the right capacitor so that one coil is 90 degrees out of phase, or nearly, with the other coil does the trick. So now the motor runs somewhat like a regular motor, but IIR, not as efficiently.

But with the capacitor circuit, moving the table to a particular position is quite near impossible. The motor will run back or forth, but getting it to an exact position requires a keen eye and some luck, which when moving your table may not be satisfactorily reproducible each and every time.
Stopping and holding it at a particular position requires additional circuitry.
To count the number of rotations of a motor or shaft, have an external counter - ie magnetic pickup, photo diode,... One doesn't need a stepper motor. You could count the number of AC cycles, but the acceleration of the motor and ( changing) torque upon it, makes that problematic.

But you have a stepper and should make use of its features.
The thing about a stepper is that you can set the amount of rotation of the motor by energizing the coils in a certain way. See post #7. The motor "steps" into the next "degree" of rotation.
You need a counter to count the steps, either up or down from some zero position, some transistors( relays ) connected to each coil, and some logic circuitry to turn the transistors on and off in a particular fashion.
You can make your own circuitry, or a use package on a chip.
I have always like this page.
http://homepage.divms.uiowa.edu/~jones/step/circuits.html
 
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  • #12
Scottydntno said:
Thank you all for your advise, but I was successful at running the bipolar stepper motor with a 12v transformer, capacitor, and a 3 way momentary switch in both directions flawlessly. 😎😎
Your 3 way switch is thed controller.
 

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