Need formula for particular metal alloy, requirements inside

In summary, for a knife edge that will experience a 50 lb. load and minimal deformation, the ideal alloy would be tool steel or carbide. Tool steel is a cost-effective option that is widely available in 1/8" thick rectangular sections. Carbide, while slightly more expensive, offers the least deflection and can be obtained in knife edge sections or ground with a diamond dressing wheel. It is important to avoid the dust from grinding as it contains cobalt. For the second point of contact, a slightly more malleable alloy may be needed, but it should still have low friction for metal on metal contact without lubrication.
  • #1
Nutrient
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If you have a knife edge (dual sided at 45°, 1/8" thick, and you want as little deformation as possible under a 50 lb. load, what would be the ideal alloy?

Harden steel?
Tungsten?
High carbon steel?

Application: two point guitar tremolo, total tension being around 100 lbs.

Looking for low malleability, shatter resistance, high corrosion resistance to salt, and no oxidation to air.

Second point of contact, second type of alloy needed:

Looking for least friction possible, slightly higher malleability.

This is metal on metal contact, with no lubrication to help.
 
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  • #2
Tool steel would be a good choice because it is low cost and widely available in 1/8” thick rectangular sections.
Slightly more expensive, but with the least possible deflection would be carbide, as before, widely available in 1/8” section as tool stock. The manufacturers of carbide can provide knife edge sections or you can grind it yourself with a diamond dressing wheel. Avoid the dust as it contains cobalt.

There are many suppliers, here is just one example...
http://www.use-enco.com/1/1/87935-solid-carbide-rectangle-rectangular-carbide-blanks.html
 

1. What is a metal alloy?

A metal alloy is a combination of two or more metals or a metal and another element, often with the goal of creating a stronger and more durable material with specific properties.

2. Why do I need a formula for a particular metal alloy?

A formula for a metal alloy is necessary in order to accurately reproduce the desired material and its properties. It also helps to ensure consistency and quality control in the production process.

3. What factors should be considered when determining the requirements for a metal alloy?

The requirements for a metal alloy will depend on the intended use of the material. Factors to consider may include desired strength, hardness, ductility, corrosion resistance, and thermal or electrical conductivity.

4. Can a formula for a particular metal alloy be adjusted to meet different requirements?

Yes, the formula for a metal alloy can be adjusted by changing the proportions of the different metals or elements used. This can result in variations in the material's properties, so careful testing and analysis may be necessary.

5. Are there any risks or limitations associated with creating a new metal alloy?

Yes, there can be risks and limitations associated with creating a new metal alloy. These may include the cost and availability of certain metals, potential chemical reactions between the elements, and the need for specialized equipment and knowledge to produce the alloy.

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