Need Help with Heat Exchange Calculations for Cosplay Suit Idea

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SUMMARY

This discussion focuses on the feasibility of implementing a water cooling system in a cosplay suit using a CoolShirt and a PC water cooler radiator. The proposed setup includes a 120mm radiator, two 120mm fans providing approximately 50 CFM airflow each, and a 5 GPH water pump. The key consideration is the heat rejection rate of the cooling system, which determines its effectiveness in maintaining a comfortable temperature for the wearer, whose body temperature is approximately 98°F in an ambient environment of 76-82°F.

PREREQUISITES
  • Understanding of thermodynamics and heat exchange principles
  • Familiarity with water cooling systems and components
  • Knowledge of fan airflow ratings and their impact on cooling efficiency
  • Basic calculations involving wattage and temperature differentials
NEXT STEPS
  • Research the heat rejection capabilities of various PC water cooling radiators
  • Investigate the thermal dynamics of using chilled water in heat exchange systems
  • Explore the design and efficiency of water pumps in cooling applications
  • Learn about the impact of ambient temperature on cooling performance
USEFUL FOR

Cosplay enthusiasts, engineers designing wearable cooling systems, and anyone interested in thermal management solutions for personal comfort in high-temperature environments.

pdorton89
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TL;DR
I am looking to build a watercooler into a Mandolorian Armor Suit. Need Help Calculating if its worth it.
Hello,

I am trying to figure out if the investment into a watercooling system in a Cosplay suit would be worth it.

I plan on using a water loop made by taking a "CoolShirt" https://coolshirt.com/product/white-coolwater-shirt/ and running water through it either from an ice bath in a sealed container and monitor the temp for change outs.

But I got to thinking that if it would work well enough, could I use a PC Watercooler Radiator and fans to exhaust the systems heat out to lower overall temps to a sustainable level.

it would be a 120mm fan, on each side of the radiator (using ~50CFM airflow from the fans each)
a 120mm radiator
and I would be using a 5gph water pump through the radiator.

I am assuming using chilled water would only hasten the time till homeostasis as the heat exchanger would be cooling itself below ambient and then at some point it would settle. Trying to figure out how much lower than ambient that would end up being.

I am trying to cool the human body (98deg f ) and the ambient temp is ~76-82 deg f for the air supply.

Thank you
 
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For comfort, the supply temperature of the water isn't what matters, per se, it's the heat rejection rate. What kind of wattage was the PC water cooling solution designed to reject, at what temperatures?

For example, if it can reject 100W with water 40F above ambient, it could reject 50W with water 20F above ambient.

My gut take here is that this should work.
 

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